Is College a Waste of Time and Money?

I had an opportunity to interview James Altucher, a writer, Web guy, venture capitalist, stock picker, who has a big following as a blogger. We discussed a lot of topics, but the one I found most provocative was his view of the importance of college for most young people.

Altucher thinks the notion of 18 year olds heading off to five years of college and piling up huge debt is dumb. He looks back on his time at Cornell and wonders why he did college. This was the same conclusion Steve Jobs arrived at when he went to Reed College for one semester and Mark Zuckerberg at Harvard. The real world offered much more interesting opportunities than the overpriced Academy. Yet I see my nieces and nephews following the crowd to undergraduate life and applications holding strong, even during periods of economic stress.

I admit I followed the masses to college as did my children, and things worked out okay. But tuitions were more manageable then and the employment prospects more visible for college grads.

Today I like the Israel model of military service at 19 and then a few years of travel, followed by college for those who are motivated. I’m not convinced the military is for everybody, but a year of public service or charitable endeavor after high school makes sense. Even the missionary model of the Mormons is appealing because the young people who do something extremely hard like bringing their message to Mongolia emerge more confident.

College directly out of high school may be a luxury wasted on the young.

Question: Do you think a university experience is worth the money today?

Industry Scuttlebutt

If Mitt Romney does decently in Iowa and wins New Hampshire he has the Republican nomination. If Newt Gingrich wins Iowa and is respectable in New Hampshire he has a chance to be the nominee. If Newt is the nominee, Barack Obama gets four more years to fight with Congress and Carterize his presidency. Anybody for a third party?

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Bud Pohlman died last week. He saw the future of high production turning in the Hydromat rotary transfer machine manufactured in Switzerland by Pfiffner. In his way he was a visionary in the screw machine world in America.

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Looking at the positive, manufacturing is skyrocketing. Seemingly headed for a 14 million car pace. Automotive suppliers are going nuts trying to keep up. The unemployment rate is down sharply. Pundits are confused. Retail sales on Black Friday and Cyber Monday were out of sight. What’s going on? People are working part time, on contract, off the books, etc., screwing up the traditional employment/unemployment numbers. The statisticians have not caught up. Revisions are all over the place. Don’t trust the employment numbers. Look at the sales. People are gaming the government and it’s hard to blame them because the government does not pay us back fair value. There are a lot of people not paying their mortgage. Some of them were standing in line Thanksgiving night waiting for the $200 flat screen for their next apartment paid for with cash generated in a part-time job (off the books).

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Measured over many metrics like unemployment, health insurance coverage, percentage of residents with a high school diploma, debt ratings, etc. California is the worst governed state and Wyoming is the best. Would you rather live in San Francisco or Cheyenne?

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Interesting anomaly. The United States has many positive trends now. Lower rate of violent crime, less family debt, lower rate of abortion, less drug addiction among young people. The country is repairing itself while government is in disrepair. But not everywhere. In Chicago we are seeing Rahm Emanuel take over from Rich Daley, transforming the perception and probably the reality of governance almost overnight. The public employee unions are backpedaling, the Teachers Union hardly knows what hit it, the patronage corruption system is being dismantled, and the budgets are being chopped. It looks like we elected the wrong Chicago politician to be President.

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Look for more businesses being bought and sold in manufacturing in 2012. As skilled workers get harder to hire, new vendors harder to vet, and China less of a factor, baby boomers are going to be selling to companies and groups with access to credit. I look for the earnings multiple to rise significantly this year on buyouts and boomers taking advantage to solve succession and retirement desires.

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What does America do if (when) Iran gets a nuclear weapon or gets to the position they could build one in a week? This is the military and foreign policy problem that we will face soon and there seemingly is no credible way out. Even a revolution in Iran may not stop the momentum toward nuclearization. I cannot imagine a U.S. preemptive strike, but Israel might move with or without an American wink.

The big fear is not so much that Iran attacks Israel as much as they might pass the bomb to Hezbollah, Hamas or Al Qaeda. That is a Jack Bauer scenario. Now we really need a prescient CIA.

Question: Would you vote for Newt Gingrich?

An Interview with former Major Leaguer Doug Glanville

Doug Glanville

After attending the University of Pennsylvania for engineering, Doug Glanville played centerfield for the Chicago Cubs and Philadelphia Phillies from 1996 to 2004, accumulating 1100 hits and a 293-game errorless streak. He is currently a baseball commentator for ESPN, has an op-ed column in the New York Times and just released his new book, The Game from Where I Stand, a personal account of day-to-day life in the Big-Leagues.

What was it like to be traded to the Phillies from the Cubs after being in Chicago for just a year?
DG
: It was two days before Christmas. I was in my basement and had recently heard that my grandfather had passed away. The phone rang and they said, “Hey, we’ve got news for you. We’ve just traded you to Philadelphia. Good luck.” That was about it. Ed Lynch, the Cubs GM, called me. I was disappointed. I had come up through the minors in the Cubs system, so I felt that after all I had to go through to get there, I’d stay awhile. I knew it was a better opportunity for me to play every day in Philly, so I was fine with that, but it was hard.

Are players constantly paranoid that they could go into a slump and lose their starting job?
DG
: Yeah, I think there’s paranoia. It’s not only about [slumps], it’s the general cultural issues players face, like being replaced or sent down or traded. You’re always looking over your shoulder on some level. You try to play and look forward but when you’re struggling, it’s a lot harder to do that. You’re always worried about losing an edge, a step, a job, getting old. And change happens very quickly in Major League Baseball for sure.

Did your teammates look at you strangely, coming from an Ivy League university?
DG
: The thing about baseball that I find fascinating and I enjoy is that it’s a little bit of Bull Durham. When you’re in the Minor Leagues, there are a lot of restrictions and you may be labeled or categorized. But in the Big Leagues, if you’re a productive Major League player, the things that are different about you are kind of celebrated. Like, “oh, you’re unique. You’re Jimmy Rollins and you’re the small guy who does well.” Or, “you’re the guy whose parents were running from Castro in Cuba.” And a lot of guys know a lot about different things. Maybe they didn’t study astrophysics like I did in college, but Billy Wagoner knows how to have an alpaca farm.

Read full article here >>

Shop Doc – Rotational Error When Milling Hex Stock

Dear Shop Doc,

Dear Shop Doc. I’m milling a slot along the length of the part on .875 aluminum hex parts with a Mitsubishi M635 controlled Citizen-Cincom C32. In the process, my hex stock sometimes has a large twist in the bar, resulting in up to 8 degrees of rotational error from the hex fat to the milled slot. What can I do to get rid of this error?

Twist and Shout

Dear Twist,
All of the Mitsubishi M635/M700 con-trolled Citizen-Cincom machines come standard with a torque sensing feature “G160” that can be used for many interesting applications such as yours. We helped a customer a while back with the exact same problem as yours. The following is what we did.

To be quick and simple for the customer, we installed a .187 ball nose end mill in an unused live tooling station. We then programmed the tool as a probe and touched it to one side of the hex; recording the position it touched (Fig-1). We then touched the other side of the hex the same way (Fig-2). With two points known, we did a macro calculation to figure the amount of error (Fig-3), and then positioned the C axis to that value. This process only added about 3 seconds to the cycle time.

Read full article here

Centerless Grinding 101 with Romas Juodvalkis

By Lloyd and Noah Graff

In April of 2010 Lloyd and Noah Graff interviewed Romas Juodvalkis, owner of Allways Precision, a rebuilder of centerless grinders, to get an education on the process of centerless grinding.

Distribution and Manufacturing: Marriage Made in Heaven?

Will a marriage of distribution and machining firms turn out like Kim Kardashian's?

I see a mini-trend developing in the consolidation of companies in distribution and Hydromat machining companies. A major automotive supplier whose core business process is rotary transfer turning of steel bars is close to closing a deal with a fastener supply firm with CNC machining capability. I’ve already seen two other acquisitions of this type and I can anticipate more as the supply chain becomes more taut.

Three years ago Tribal Corporation, a plumbing supply company, bought Marshall Brass to add screw machine and rotary transfer capability to their successful distribution firm.

MultiTech, a primarily cold heading company near Chicago, bought its rotary transfer vendor a couple years ago in a distress sale.

The distributor buying the manufacturer can be a marriage made in hell because the cultures usually are quite different. The theory of distributor and vendor under the same tent sounds so simple in the business plan or annual report, but the reality is usually fraught with suspicion.

Tribal shrewdly cleaned house at Marshall, culled the workforce, and rehired at a lower pay scale. They managed to turn a chaotic manufacturing company around, from what I’ve heard.

From my observation, companies that develop distribution or manufacturing by growing it themselves get bigger more slowly, but probably with less company upheaval.

What prompted me to write this blog was reading the Web site of the fastener company which is acquiring the rotary transfer machining machining firm. The copy on the Web site described how they acquire “human capital.” When I see PR drivel about “human capital” I immediately suspect the company is run by Wall Street MBAs who think threaded nuts are cashews.

The stats I’ve seen say most acquisitions end up as failures for the buyers in the long run. But for many CEOs the “long run” is the next guy’s problem.

Vendors and distributors. Mars and Venus. Two different planets. Take the money and run.

Question: Do you think distribution and manufacturing firms can easily combine?

One on One with Rick Harrison of “Pawn Stars”

Rick Harrison

Rick Harrison started the Gold and Silver Pawn Shop on the outskirts of Las Vegas with his father, Richard, in 1988. The shop is one of the most successful pawn shops in the country, dealing in items as diverse and valuable as Super Bowl rings, Picasso paintings, gold bars, even Bridgeport mills. Today, he stars with his father, “Old Man,” and son, Corey, on the History Channel’s hit reality show Pawn Stars.

How did your pawn shop begin?
RH:
First [my dad] had a little coin shop. We graduated from the coin shop to an old secondhand shop and then to the pawn shop. It’s impossible basically to get a new pawn license in Las Vegas. It took us years to figure out a way to get one. In 1955, the good old boys got together and they decided that they wanted to have a little monopoly on the pawn shops. So they had the city council pass a law saying that when the city population got to 250,000, they would issue one more pawn license. The city population at the time was right around 25,000, so they obviously assumed it was never going to happen. In ‘87, I went down to the city and checked out the law. I started calling the city statistician once a week. In April of ‘88, lo and behold, the city population reached 250,000. Five minutes later I was down at the business license place saying, “Give me my license.”

Why did you want to have a pawn shop? What about it in particular appealed to you?
RH
: They made a lot more money than secondhand shops because no one wants to sell their stuff. A lot of people want to get loans on it, and it’s just a lot easier with a pawn license than it is a secondhand license. A lot of people don’t realize this, but 20 percent of the adult population in this country does not have a bank account and cannot get one. A credit card is never going to happen for them, so they come to pawn shops. They borrow money from me and they shop here. It’s sort of like a subculture a lot of people don’t know about.

But on the show everybody sells their stuff.
RH:
That’s because people borrowing money don’t want the world to know they’re broke. It’s not necessarily that they’re desperate; sometimes they’re just a little embarrassed that they’ve run short on money for rent that month. A lot of times I get extremely well-off, successful people who have lost too much money gambling.

Read full article here

Don’t Say You’re Sorry

A few years ago, I was playing a doubles tennis match and after missing an easy shot I said to my partner Archie that I was sorry. He then told me emphatically, “From now on, never say you’re sorry, just stay aggressive!” All of a sudden a great weight was taken off my shoulders. I didn’t worry anymore about pissing off my partner by screwing up and instead just focused on winning the game. I relaxed, had more fun, and generally played better.

Since then, playing doubles has never been the same. I never say “sorry” any more, and the moment my partner says he’s sorry I say, “Don’t worry, just stay aggressive.”  Of course after that it’s a given that I don’t have to say sorry anymore either.

I have the same rule when dancing, as I’ve been addicted to salsa dancing for the last four years. The moment my partner says sorry, I smile and say, “Baby, you never have to say you’re sorry to me, at least for screwing up.” Just like in tennis we both relax more, we dance better and usually have a good time.

The “no sorry” rule should definitely be in effect in a business setting as well. When a team gets together to come up with new ideas or strategies, its members need to know they are safe to ask questions or bring up ideas which may turn out to be lousy. If employees fear they will be punished through ridicule, embarrassment or firing they probably will be afraid to bring up anything interesting or creative. Sometimes when I have writer’s block or I’m stumped by a problem, I ask myself, “What’s the most ridiculous idea you can think of?” Believe it or not, often those ideas turn out to be the best ones. Or a “stupid” idea can lead a discussion to a whole new approach that wouldn’t have been explored had it not been brought up.

At Today’s Machining World and Graff-Pinkert, I’m blessed to work in an environment where bringing up strange ideas is encouraged, even if they turn out to be complete garbage. Discussions are most beautiful when no sorries are allowed. Do you have the no sorry rule in your business?

Question: Does the “no sorry” rule work in marriage?

If you want contact Noah Graff directly you can
email him at noah@todaysmachiningworld.com

Shop Doc – Bent Logo

Dear Shop Doc,

We are trying to stamp our company logo on components produced on our CNC Swiss type machines. In the past we’ve had no problems, but we’ve recently taken on a new project where the parts are much smaller. Now the parts are either getting bent or the impression is not being fully formed. Our typical process is to machine all the features of the component and stamp on the last operation. We’ve tried different brands of tools and have even tried to use a “roll stamp,” but we still have the issues with small components.

Bent Logo

Dear Mr. Logo,

I have the solution to your problem. Most of the difficulties in machining micro-precision parts can be attributed to work holding and rigidity. The reason why you haven’t seen these problems on large components is because the “machined” portion of the component was strong enough to withstand the stamping process. But now that you are making a smaller part you don’t have the same strength in the partially machined component. Let’s look at what you can do in this particular application.

One of the great benefits of Swiss-type machining is that the material is being fed through a guide bushing into the cutting tools. When the guide bushing is adjusted properly and the material is consistent, the guide bushing acts as your support. When you incorporate Swiss-type machining with the limitless possibilities in CNC programming, you may forget that when you are moving the material back and forth (Z-axis movements) you must realize that if you removed any material from the outside diameter, the component is no longer supported by the guide bushing. So, if you machined the entire component (before parting off) and then try to stamp your logo, the part is not being fully supported. Even though the part is still attached to the bar stock it is still not very rigid. This also keeps the impression from being fully formed because the part is pushing away from the stamping tool at an angle.

Read full article here

Is Elon Musk the Next Steve Jobs?

The new Tesla Store in Oak Brook, Ill.

Is Elon Musk, the head of Tesla Motors, the Steve Jobs of cars? Is his all-electric line of autos going to revolutionize the industry? Can one man with a vision and charisma redefine an aged, redundant, bureaucratic mammoth business with creativity and the leverage of ideas?

Noah, my son-in-law Scott, and I decided to seek some answers at the brand new Tesla store in the Oak Brook shopping center just west of Chicago. Yes, store, as in Apple Store, or Brookstone, or Victoria’s Secret, which are its neighbors. The store manager Seneca Giese explained that Tesla used to be located in a conventional showroom in downtown Chicago but got no street traffic. In the upscale Oak Brook Mall they get a tremendous number of lookers who meet the upscale demographic of a Tesla buyer.

The store had the Beta version of the five passenger “S” model, which is priced like a BMW 535 sedan, over the past weekend, but it had been dispatched to its next destination (Washington DC) on a flatbed 10 minutes before we arrived. Young Mr. Giese was extremely knowledgeable and patient with us. Since he has no cars to sell at the mall his job is to educate potential buyers about the sedan, the company and its concept. What he can sell is a refundable $5,000 reservation for a car that will be built in the spring of 2013. He says they sold five such reservations on Monday, a testament to the buzz Musk has built and the growing attraction of gasless driving.

The electric fever is definitely building. Bob Lutz, the former GM mogul responsible for pushing the Chevy Volt through the General Motors bean counter mentality, recently appeared on the Charlie Rose Show with Elon Musk. He said the Volt would not have been built if Musk’s success hadn’t given the idea credibility. With Nissan’s Leaf joining the fray at the same time, the electric car is reaching the first stage of critical mass.

Musk sold a piece of the company to Toyota and Mercedes to get cash, credibility and collaboration. It gave him the leverage to go public with Tesla earlier this year and the wherewithal to buy the 5,000,000 square foot Numi factory in the Bay area, in which he could produce 500,000 cars in a year. Tesla’s technology will be in next year’s electric Toyota RAV4 SUV being produced in Canada.

The pieces are coming together. The Tesla small car, similar in size to the 3 series BMW, will be built in 2015 if things go as planned. It will be priced in the $30,000 range.

I find Elon Musk a compelling leader, a Steve Jobs-like master of business who clearly is following the Jobs game plan. Personally, I’m undecided about buying a reservation, but I am leaning toward the purchase because by 2013 my 2003 Toyota Avalon will be deserving of replacement. I think the hype about Tesla is deserved. Musk is the kind of visionary that makes America unique. Call me nuts, but I believe Tesla is where Apple was when the iPod hit the market.

Question: When will you buy an electric car?

The chassis of the "S" model