Shop Doc Blog

Shop Doc – Coming Up Short

Dear Shop Doc, I’ve been struggling with part length issues on one of my Brown & Sharpe #2 Ultramatics. The variance does not appear to be related to tool movement [...]

Shop Doc – Vexed Hex

Dear Shop Doc, I have a part that has an internal hexagon that needs to be put into the part in relation to milled features. Is there some way that [...]

“Twisted” while Broaching 400 Series Stainless

I’m using a quarter inch hexagon broach to create a quarter inch deep form in 400 series stainless steel. However, the form is twisted, somehow spiraling from one end to [...]

Shop Doc – When to go Hydromat

Dear Shop Doc, We are a new job shop looking to add some equipment. We are wondering whether we should invest in used rotary transfer machines like a Hydromat Legacy [...]

Shop Doc – Never This Rusty

Today’s Machining World Archives February 2009 Volume 02 Issue 05 Dear Shop Doc, Recently a customer contacted us stating he had received several thousand pieces, all of which had rust. [...]

Shop Doc – Tapered Out

Today’s Machining World Archives October 2008 Volume 04 Issue 10 Dear Shop Doc, We’re using a horizontal band saw with automatic feed. Until recently we were cutting 12L14 RD material [...]

Shop Doc – Rotational Error When Milling Hex Stock

Shop Doc – Rotational Error When Milling Hex Stock

Today’s Machining World Archives February 2008 Volume 04 Issue 02 Dear Shop Doc, Dear Shop Doc. I’m milling a slot along the length of the part on .875 aluminum hex [...]

Shop Doc – Tool Holder

Todays Machining World Archives June 2007 Volume 03 Issue 06 Dear Shop Doc, There is this tool holder in our Brown & Sharpe tool crib that is some type of [...]

Shop Doc – Drilling a Deep Hole on a screw machine (depth of 2.250)

Today’s Machining World Archives April 2006 Volume 02 Issue 04 Dear Shop Doc, We are a relatively new screw machine job shop that has just accepted a job in which [...]

Shop Doc – Holding Tolerance Machining C12L14

Todays Machining World July 2006 Volume 02 Issue 06 Dear Shop Doc, I have a customer who needs me to hold a .0005 tolerance ID on a part made with [...]

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