NEW PRODUCT: Drum Vacuum for 110 Gallon Drums

EXAIR’s new 110-Gallon Reversible Drum Vac™ is a powerful liquid vacuum and the ideal way to vacuum coolant, hydraulic oils, spills, sludge, tramp oil and waste water. With the turn of a knob, the same stainless steel pump quickly empties the drum. Coolant sumps can be easily refilled, floor spills vacuumed, or contaminated liquids transferred to filtration tanks in minutes.

Electrically operated “all purpose” vacuums aren’t designed for use in industrial environments and, as a result, motors wear out quickly and impellers clog. The compressed air powered Drum Vac does not use electricity and has no moving parts, assuring maintenance free operation. Plus, the Reversible Drum Vac is covered by our 5 Year Built to Last Warranty.

The Model 6396-110 Gallon Premium Drum Vac System includes the two-way pump assembly, shutoff valve, 10′ (3m) flexible vacuum hose, 110 gallon drum with bolt ring and lid, drum dolly, ABS Spill Recovery Kit, aluminum wand, 11″ and 24″ aluminum crevice tools, skimmer tool, tool holder and 20′ (6.1m) compressed air hose. Price is $1529.

Delcam’s PartMaker and Mazak to Demonstrate Using Bar-Fed Mills for Medical Device Manufacture

Fort Washington, PA and Windsor Locks, CT – PartMaker Inc., a division of Delcam Plc, in partnership with Mazak Corp. will demonstrate the benefits of using bar-fed milling technology for the manufacture of medical devices at Mazak’s Discover Mazak Northeast event at the company’s technology center located in Windsor Locks, Connecticut May 17 – 18, 2011.

The presentations will feature the manufacture of a titanium spinal plate like the one shown above on the Mazak i-150 bar-fed mill. In addition to the machining presentations, PartMaker technical specialists will conduct seminars each day on the benefits of using bar-fed mills like the Mazak i-150 for the automated manufacture of medical devices as well CAD/CAM considerations for doing so.

You can learn more about this event by visiting: http://www.mazakusa.com/dmnortheast/

“In many ways, bar-fed mills like the Mazak i-150 represent the future of small, complex, low-volume CNC manufacturing, such as that often found in the medical device arena,” says PartMaker Inc. division President Hanan Fishman.  “Together with Mazak we are very pleased to have the opportunity to demonstrate, live, the benefits of how CAM software can help manufacturers take advantage of this unique technology.  The Northeast has traditionally been a hub for leading-edge manufacturing techniques, so the fact that these presentations are being done in at Mazak’s Northeast Technology Center are highly appropriate.”

Unique Support for Bar-Fed Mills

PartMaker Version 2011 has been specifically designed to automate the programming of Bar-Fed Mills like the Mazak i-150.  Bar-fed mills are a new breed of machine tool technology that is growing more popular for the production of small, complex parts for such applications as medical device, aerospace, fluid power and any other industry that requires complex small parts.  In many ways, these machines represent the future of complex, low volume, small parts manufacturing.  With Version 2011, PartMaker aims to establish itself as the market leading system for automating the programming of Bar-Fed Mills by introducing a number of new features for handling the unique programming issues presented by these machines. PartMaker Version 2011 simulates the unique architectures and machine kinematics of Bar-Fed mills in its 3D simulation module and supports the Bar-Fed mill offerings with robust post processors and vivid simulation of such machines.

More on PartMaker

PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features.  It thus relieves the user from reentering the same features information for subsequent parts.  It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data.  Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions.  Delcam Plc is publicly traded on the AIM exchange in London.  While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

Simulation of a spinal plate programmed in PartMaker being machined on a Mazak i-150

Simulation of a spinal plate programmed in PartMaker being machined on a Mazak i-150

SIEMENS COMPLETES WORLD’S LARGEST LIQUID NATURAL GAS

Last of 72 ROBICON Perfect Harmony Variable Frequency Drives Goes Online in Liquefied Natural Gas “Mega-Train”

ATLANTA, May 12, 2011 – Siemens Industry, Inc. announces the successful completion of the world’s largest onshore liquefied natural gas (LNG) compressor “mega-train” for Qatargas in the Middle Eastern country of Qatar. The last of the 72 Siemens ROBICON Perfect Harmony Variable Frequency Drives (VFD) was installed and brought online.

Qatar sits atop the world’s third largest gas reserves, and these new LNG projects have allowed the country to raise its overall LNG production capacity to 77 million tonnes annually thereby meeting the demands of global LNG buyers.

In addition to the 72 ROBICON Perfect Harmony Variable Frequency Drives, the Siemens’ scope of supply also included 72 VFD control houses and four 33KV switchgear. The first order for the initial 12 drives was placed in 2004.

The project, located in Ras Laffan Industrial City, some 50 miles north of Qatar’s capital, Doha, was five years in the making. “The culmination of this project is monumental, as it has involved the hard work and dedication from hundreds of Siemens’ team members across dozens of countries,” says Doug Keith, president of the Drive Technologies Division, Siemens Industry, Inc.

According to Agnes Armstrong, Team Leader and Manager of the Qatar LNG projects, the massive scale of the series of projects, in addition to the number of partners that worked toward its completion, demonstrated a true teamwork approach to showcasing Siemens products, applications and solutions.

“Our team continually worked with Qatargas to meet the customer quality and safety requirements, resulting in a job well done,” says Armstrong.

The Siemens ROBICON Perfect Harmony 45-megawatt VFDs, manufactured in New Kensington, Pennsylvania, are being used on the main refrigerant compressors (MR, C3 & N2 strings) in the mega LNG train. These drives play a key role in the gas liquefaction process, allowing natural gas to be liquefied then transported to waiting tankers in the Persian Gulf.

The variable frequency drives control the speed/torque of large 45Megawatt motors/Generators used for starting the gas turbines and gas compressors strings. In addition to starting the gas turbines, Siemens ROBICON Perfect Harmony variable frequency drives also help the gas turbines run more efficiently while the train is operating during high ambient temperatures. The quantity of power generated by the gas turbines is dependent on the air temperature.

During the winter when the air is cool, the gas turbine can, at times, generate more power than the compressors need. The Siemens ROBICON Perfect Harmony variable frequency drives are able to direct this excess energy via the motor (acting as a generator) back to the electrical grid to improve overall energy use. To counter hot temperatures during the summer, these variable frequency drives can provide up to 45 megawatts of additional power to the compressor train to keep operations running smoothly.

Siemens ROBICON Perfect Harmony variable frequency drives were also selected for the project because of their high reliability. These drives also have the best electrical waveforms on the market, providing superior smooth rotational performance of the compressor and the highest waveform quality into the Qatar electrical grid system. This greatly reduces the harmonic distortion that can negatively affect electrical grid performance.

Siemens Industry
Siemens Industry, Inc. is the U.S. affiliate of Siemens’ global Industry Sector business—the world’s leading supplier of production, transportation and building technology solutions. The company’s integrated hardware and software technologies enable comprehensive industry-specific solutions for industrial and infrastructure providers to increase their productivity, sustainability and profitability. The Industry Sector includes six divisions: Building Technologies, Industry Automation, Industry Solutions, Mobility, Drive Technologies and Osram Sylvania. With nearly 204,000 Siemens Industry Sector employees worldwide, the Industry Sector posted a worldwide profit of $4.7 billion on revenues of $47.3 billion in fiscal 2010. www.usa.siemens.com/Industry

Drive Technologies
A division of Siemens Industry, Inc., the Drive Technologies Division is the world’s leading supplier of electrical and mechanical products, applications and solutions that cover the entire drive train. Drive Technologies is the global leader in energy-efficient motors and drives, as well as products and services for production machinery and machine tools. Technologies include standard products, industry-specific control and drive solutions, as well as mechatronics support and online services for web-based fault management and preventive maintenance. Drive Technologies provides its customers with energy-efficiency, productivity and reliability in industries as diverse as clean and renewable energy, transportation, oil and gas, utilities, metals and mining, machinery manufacturing and machine tools. With nearly 36,000 employees worldwide, the Drive Technologies Division posted worldwide revenues of $9.5 billion in fiscal year 2010. www.usa.siemens.com/drives

PartMaker’s Medical Device Solution to be Shown at OMTEC 2011

Fort Washington, PA – PartMaker Inc., a division of Delcam Plc, will demonstrate its latest version of PartMaker Software for programming CNC Mills, Lathes, WireEDM, Turn-Mill Centers and Swiss-type lathes at OMTEC 2011 in Chicago, IL June 15 – 16, 2011.  At the show, PartMaker will be highlighting its unique solutions for the manufacture of implantable medical devices for orthopaedic applications.

“Implantable orthopaedic devices are getting more complicated with each passing year,” says PartMaker Inc. division President Hanan Fishman.  “PartMaker 2011 gives our users the tools to make more complex medical devices more productively on a wide platform of CNC equipment from Swiss-type lathes to Bar-Fed Mills and everything in between.”

“Since joining Delcam, the functionality, capability and power of the PartMaker CAM software suite has grown massively by taking advantage of Delcam’s extensive development resources. Delcam’s worldwide team of over 225 developers is the CAM software industry’s largest development team. Multi-axis milling functionality that has taken Delcam many, many man years to develop is being added to PartMaker at a rapid pace and reduced cost, which provides a major benefit to the product’s end users.”

“PartMaker Version 2011 also has an optional module for 3D design, providing PartMaker users best in breed software for both CNC programming and addressing ‘design for manufacturability’ issues” says Fishman.

3D Model Design and Repair for PartMaker

PartMaker Version 2011 features the PowerSHAPE Companion for PartMaker, an optional module to allow you to design 3D models, repair poor quality 3D data and modify 3D geometry to improve “Design for Manufacturability” (DFM). This new optional module features the powerful “Solid Doctor” utility, allowing you to read and repair models from all sources and tackle the common problems that can be found when translating low-precision and incomplete 3D data by detecting and repairing faults in engineering models and generating a valid, high-precision solid model ready for programming in PartMaker.

Improved Tool Management

PartMaker Version 2011 lets you manage your tool inventory in a new, more universal manner through the use of “Master Tools Databases.”  Master Tools Databases can be edited, manipulated and stored through external database programs like Microsoft Excel and individual tools can be quickly imported for specific jobs.  This new approach makes programming more productive because it allows you to quickly choose tools created previously faster than before. It also allows you to reduce the size of a given tool library for a particular programming job. Tools can be interchanged between PartMaker’s Tool Files and your Master Tools Database.  This new feature will also allow individuals at your company without access to or familiarity with PartMaker to manage the tool inventory available to your CNC programmers.

Unique Support for Bar-Fed Mills

Bar-Fed Mills are a new breed of machine tool technology that is growing more popular for the production of small, complex parts for such applications as medical device, aerospace, fluid power and any other industry that requires complex small parts.  In many ways, these machines represent the future of complex, low volume, small parts manufacturing.  With Version 2011, PartMaker aims to establish itself as the market leading system for automating the programming of Bar-Fed Mills by introducing a number of new features for handling the unique programming issues presented by these machines. PartMaker Version 2011 simulates the unique architectures and machine kinematics of Bar-Fed mills in its 3D simulation module and supports the Bar-Fed mill offerings with robust post processors and vivid simulation of such machines from leading builders like Willemin-Macodel, Bumotec, Chiron, Mazak, Star and others.

New Mid-Process Cutting Documentation

PartMaker Version 2011 features a host of improvements to the PartMaker Documentation Wizard (PDW) module including a number of new standard set-up sheet templates as well as the ability to automatically create “mid process” set-up sheets. “Mid process” set-up sheets display a picture of the part being machined at each step in the machining process as well as a graphical view of the tool used in that process. Such set-up sheets can be a great way to communicate to shop floor personnel exactly how a part should be processed and can thus speed-up setup time and reduce the possibility of errors.

Improvements to Surface Machining Strategies

PartMaker Version 2011 includes a number of enhancements to the software’s sophisticated surface machining strategies. These improvements include the addition of a more powerful Surface Swarfing strategy which makes programming swarfing easier and more accurate. The new version also includes the addition of 4-axis Swarfing, which allows you to perform more sophisticated milling on machines only capable of 4-axis cutting, which includes most Swiss-type lathes on the market today.

Faster, More Comprehensive Simulation and Verification

3D Simulation in PartMaker Version 2011 is much faster than previous versions, more than 50% faster in many cases. This increase in speed is particularly helpful for the cutting simulation of complex parts with a number of features.  The new version also lets you see and verify all your tool paths at once when programming on a solid model.  By simply clicking on a hole or profile on a solid model, PartMaker will place you into the profile or hole group where that feature has been defined.

Additional Productivity Enhancements

In addition to the improvements mentioned above, PartMaker Version 2011 includes a host of other productivity enhancements including increased input precision, user defined fonts for engraving, more powerful and flexible turning and 2D milling tool paths, improved geometry import functions including support of SolidWorks 2011, DWG import and a free STEP translator, simulation of pinch milling, many enhancements to make the PowerMILL Interface faster and more efficient, new and improved context sensitive help and much, much more

More on PartMaker

PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features.  It thus relieves the user from reentering the same features information for subsequent parts.  It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data.  Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions.  Delcam Plc is publicly traded on the AIM exchange in London.  While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

PartMaker Version 2011 will be demonstrated at OMTEC 2011

MSI Names New Vice President for Illinois Mazak Business Unit

Eric Hilliard

Schaumburg, Illinois, May 4, 2011 – Machinery Systems Inc. (MSI) today announced the appointment of Eric Hilliard to the position of vice president of the company’s Illinois Mazak business unit. In this position, Mr. Hilliard will oversee the region’s Mazak sales, application engineering, customer service and manufacturing software.

Having joined MSI in 1996, Mr. Hilliard has worked as a sales engineer in three geographic territories. Prior to that, he held multiple other positions in the industry, including working as an electrical and mechanical technician.

“Over the past fifteen years, Eric has demonstrated a tremendous commitment to our mission of serving American manufacturers in the Midwest,” said Ron Mager, President and CEO of MSI. “As the economy continues to rebound, we are seeing more and more manufacturers looking to maximize their future potential by investing in and integrating new Mazak technology. Eric will play a vital role in helping these customers optimize their operations.”

MSI is the largest US distributor of Mazak machine tools and provides extensive service and support to manufacturers. The company assists customers in improving their productivity and profitability by offering a comprehensive package of products and services.

Mr. Hilliard has been an active Certified Machine Tool Sales Engineer since 1995 and is a former member of Vistage International. He holds an Associate in Applied Science of Electronics degree from DeVry University and a Management Certificate from Harper College. Mr. Hilliard resides in Huntley, Illinois with his wife and two daughters.

About Machinery Systems Inc.
As the largest US distributor of Mazak machine tools, Machinery Systems Inc. (MSI) is focused on helping customers improve manufacturing efficiency. With morethan 30 years of machine tool experience, MSI provides both the products and the expertise to increase customer throughput while decreasing costs, and MSI has positioned itself as a single source for fulfilling all machining needs. For more information call 847-882-8085 or visit www.machsys.com.

SIEMENS INDUSTRY, INC. ANNOUNCES NEW PRESIDENT OF ITS DRIVE TECHNOLOGIES DIVISION

ATLANTA, May 3, 2011 – Siemens Industry, Inc. announced today that Doug Keith was named president of its Drive Technologies Division, effective immediately. He joins the organization from Siemens Energy, where he served as vice president of the Power Distribution Medium Voltage Business Unit since 2005. Doug will be based in Alpharetta, Ga. and will succeed Anne Cooney, who has accepted a new position as COO of Siemens Healthcare Diagnostics in Tarrytown, N.Y.

“Doug brings more than 20 years of engineering and industrial expertise to the Drive Technologies Division. We’re confident that under his leadership the division will continue to expand its innovative motor and drive solutions to meet our customer’s needs for increased productivity, energy efficiency, smart infrastructure and quality customer service,” says Daryl Dulaney, president and CEO of Siemens Industry, Inc.

Prior to joining Siemens Energy in 2005, Doug occupied numerous leadership positions at General Electric where he managed factories in the United States and Mexico.

Doug holds a bachelor’s degree in Mechanical Engineering from North Carolina State University and is currently enrolled at the European School of Management and Technology in Berlin.

Siemens Industry
Siemens Industry, Inc. is the U.S. affiliate of Siemens’ global Industry Sector business—the world’s leading supplier of production, transportation and building technology solutions. The company’s integrated hardware and software technologies enable comprehensive industry-specific solutions for industrial and infrastructure providers to increase their productivity, sustainability and profitability. The Industry Sector includes six divisions: Building Technologies, Industry Automation, Industry Solutions, Mobility, Drive Technologies and Osram Sylvania. With nearly 204,000 Siemens Industry Sector employees worldwide, the Industry Sector posted a worldwide profit of $4.7 billion on revenues of $47.3 billion in fiscal 2010. www.usa.siemens.com/Industry

Drive Technologies
A division of Siemens Industry, Inc., the Drive Technologies Division is the world’s leading supplier of electrical and mechanical products, applications and solutions that cover the entire drive train. Drive Technologies is the global leader in energy-efficient motors and drives, as well as products and services for production machinery and machine tools. Technologies include standard products, industry-specific control and drive solutions, as well as mechatronics support and online services for web-based fault management and preventive maintenance. Drive Technologies provides its customers with energy-efficiency, productivity and reliability in industries as diverse as clean and renewable energy, transportation, oil and gas, utilities, metals and mining, machinery manufacturing and machine tools. With nearly 36,000 employees worldwide, the Drive Technologies Division posted worldwide revenues of $9.5 billion in fiscal year 2010.

National SkillsUSA Championships for Precision Machining Technology & CNC Milling/Turning Set for June 21-24 in Kansas City, Missouri

The Precision Machining Technology, CNC Milling, and CNC Turning Championships will be held during the week of June 21st-24th in Kansas City, Missouri as part of the 2011 SkillsUSA National Championships.

The competitors have proven themselves as the best in their respective states as this contest brings together gold medal winners from each state with separate competitions at secondary and post-secondary levels. SkillsUSA, a national non-profit with student chapters throughout the country, organizes these competitions as a showcase for the best career and technical students in the nation. Contests begin locally and continue through the state and national levels.

This is a multi-million dollar event that occupies a space equivalent to 16 football fields. In 2009 there were more than 5,400 contestants in 91 separate events. Nearly 1,500 judges and contest organizers from labor and management will make the national event possible this year. NIMS coordinates the Precision Machining Technology and CNC National Contests which are based on NIMS Levels I & II Machining Skill Standards.

Key industry supporters with NIMS for the Competition are Haas Automation, Sandvik-Coromant, LS Starrett, and Industrial Press. NIMS has also had the support of the Association for Manufacturing Technology, the Precision Metalforming Association Foundation and the National Tooling and Machining Foundation.

This year, Haas is enabling NIMS to coordinate both the Precision Machining Technology (PMT) Competition and the CNC Milling and Turning Competitions. The PMT contest includes two CNC programming components in addition to a variety of manual skills components. Just as the PMT contest brings together state gold medalists in overall machining, the CNC competition involves state gold medalists who have specialized in the CNC Milling and Turning Competitions in their states. At the National Championships in Kansas City, the separate CNC Milling and CNC Turning Contests will incorporate more complex parts and thus require the candidates to create more complex programs.

Bob Skodzinsky, Manager at Haas Technical Education Center Network, said “We at Haas Automation, Inc. and our Haas Technical Education Center Network are very pleased to add our support for the CNC Milling & CNC Turning Contests to our current PMT/CNC Programming events. We will be supplying 36 state-of-the-art Haas CNC Programming Panels for the contestants to create their CNC programs and test their programming skills. We will also supply two 2011 Haas CNC machines, a mill & a lathe, to machine contest parts from successfully written programs.”

There are a limited number of SkillsUSA sponsorship opportunities still available. If interested, please contact NIMS Executive Director Stephen Mandes at smandes@snim-skills.org or at 703-352-4971.

Gibbs and Associates Grants over $500,000 in Software and Services to Northern Alberta Institute of Technology (NAIT)

MOORPARK, CA – April 13, 2011 – Gibbs and Associates, developer of GibbsCAM® software for programming CNC machine tools and a Cimatron company, today announced that it has granted Northern Alberta Institute of Technology (NAIT) a network license of twenty-five seats of GibbsCAM software and post processor library, which, when combined with first year maintenance, which was also granted, is valued at almost $510,000. The software includes functionality to open CAD models from their native format file, modify and prepare CAD models for machining, and generate, verify, simulate and post process CNC toolpaths for up to 4-axis milling, rotary milling, and multi-axis turning. It will be used for CAD/CAM, CNC programming, and machinist apprenticeship and training classes of the NAIT School of Mechanical and Manufacturing Technology, and for its periodic GibbsCAM-only training classes, the first of which will be offered in April, 2011.

“We are grateful to Gibbs for its generous support,” said David Grabski, Associate Chair, NAIT Machinist program. “GibbsCAM will provide our instructors the option to teach CNC programming with a system that is locally well-supported and which has a reputation for demonstrable ease of use. It will be most helpful in programming our multi-axis machining centers and dual-spindle turning centers with live tooling, where verification and machine simulation are more important.”

The NAIT Machinist program, one of the largest in North America, is conducted within the 31,000 square-foot, NAIT Sandvik Coromant Centre for Machinist Technology, which houses three machine shops, a CNC lab, two computer labs, five “smart” classrooms, and a metrology/inspection lab. It employs nearly 200 machine tools, including 24 conventional milling machines and 83 conventional lathes, and has capacity to train 1,820 students annually. The facility offers a four-year apprenticeship program (responsible for approximately 70% of Alberta’s machinist apprenticeship training); a full-time, one-year CNC certificate program; and two pre-employment machinist programs. At the core of its CNC machining programs are 36 CNCs, all made by Haas Automation. These include lathes, turning centers, dual-spindle turning centers, and vertical and horizontal machining centers.

“Because NAIT enjoys an exceptional reputation serving Canadian and international industry, we are proud to assist it with a grant of software to help machining students achieve higher levels of CNC programming faster than could be achieved with other software,” said Robb Weinstein, Gibbs’ Senior VP, Sales and Strategic Planning. “Our user base is growing rapidly in Alberta, serving oil, gas and other industries, and we hope to help customers find new employees that already know how to use a powerful and increasingly popular CAM system. We look forward to NAIT’s success with GibbsCAM in its machinist and CNC training programs.”

The granted GibbsCAM software will be used within NAIT’s machinist and CNC programs,

The granted GibbsCAM software will be used within NAIT’s machinist and CNC programs,

PartMaker’s Medical Device Solution to be Shown at OrthoTec

Fort Washington, PA – PartMaker Inc., a division of Delcam Plc, will demonstrate its latest version of PartMaker Software for programming CNC Mills, Lathes, WireEDM, Turn-Mill Centers and Swiss-type lathes at OrthoTec 2011 in Lake Winona, Indiana May 24 – 25, 2011. At the show, PartMaker will be highlighting its unique solutions for the manufacture of implantable medical devices for orthopaedic applications.

“Implantable orthopaedic devices are getting more complicated with each passing year,” says PartMaker Inc. division President Hanan Fishman. “PartMaker 2011 gives our users the tools to make more complex medical devices more productively on a wide platform of CNC equipment from Swiss-type lathes to Bar-Fed Mills and everything in between.”

“Since joining Delcam, the functionality, capability and power of the PartMaker CAM software suite has grown massively by taking advantage of Delcam’s extensive development resources. Delcam’s worldwide team of over 225 developers is the CAM software industry’s largest development team. Multi-axis milling functionality that has taken Delcam many, many man years to develop is being added to PartMaker at a rapid pace and reduced cost, which provides a major benefit to the product’s end users.”

“PartMaker Version 2011 also has an optional module for 3D design, providing PartMaker users best in breed software for both CNC programming and addressing ‘design for manufacturability’ issues” says Fishman.
3D Model Design and Repair for PartMaker

PartMaker Version 2011 features the PowerSHAPE Companion for PartMaker, an optional module to allow you to design 3D models, repair poor quality 3D data and modify 3D geometry to improve “Design for Manufacturability” (DFM). This new optional module features the powerful “Solid Doctor” utility, allowing you to read and repair models from all sources and tackle the common problems that can be found when translating low-precision and incomplete 3D data by detecting and repairing faults in engineering models and generating a valid, high-precision solid model ready for programming in PartMaker.

Improved Tool Management

PartMaker Version 2011 lets you manage your tool inventory in a new, more universal manner through the use of “Master Tools Databases.” Master Tools Databases can be edited, manipulated and stored through external database programs like Microsoft Excel and individual tools can be quickly imported for specific jobs. This new approach makes programming more productive because it allows you to quickly choose tools created previously faster than before. It also allows you to reduce the size of a given tool library for a particular programming job. Tools can be interchanged between PartMaker’s Tool Files and your Master Tools Database. This new feature will also allow individuals at your company without access to or familiarity with PartMaker to manage the tool inventory available to your CNC programmers.

Unique Support for Bar-Fed Mills

Bar-Fed Mills are a new breed of machine tool technology that is growing more popular for the production of small, complex parts for such applications as medical device, aerospace, fluid power and any other industry that requires complex small parts. In many ways, these machines represent the future of complex, low volume, small parts manufacturing. With Version 2011, PartMaker aims to establish itself as the market leading system for automating the programming of Bar-Fed Mills by introducing a number of new features for handling the unique programming issues presented by these machines. PartMaker Version 2011 simulates the unique architectures and machine kinematics of Bar-Fed mills in its 3D simulation module and supports the Bar-Fed mill offerings with robust post processors and vivid simulation of such machines from leading builders like Willemin-Macodel, Bumotec, Chiron, Mazak, Star and others.

New Mid-Process Cutting Documentation

PartMaker Version 2011 features a host of improvements to the PartMaker Documentation Wizard (PDW) module including a number of new standard set-up sheet templates as well as the ability to automatically create “mid process” set-up sheets. “Mid process” set-up sheets display a picture of the part being machined at each step in the machining process as well as a graphical view of the tool used in that process. Such set-up sheets can be a great way to communicate to shop floor personnel exactly how a part should be processed and can thus speed-up setup time and reduce the possibility of errors.

Improvements to Surface Machining Strategies

PartMaker Version 2011 includes a number of enhancements to the software’s sophisticated surface machining strategies. These improvements include the addition of a more powerful Surface Swarfing strategy which makes programming swarfing easier and more accurate. The new version also includes the addition of 4-axis Swarfing, which allows you to perform more sophisticated milling on machines only capable of 4-axis cutting, which includes most Swiss-type lathes on the market today.

Faster, More Comprehensive Simulation and Verification

3D Simulation in PartMaker Version 2011 is much faster than previous versions, more than 50% faster in many cases. This increase in speed is particularly helpful for the cutting simulation of complex parts with a number of features. The new version also lets you see and verify all your tool paths at once when programming on a solid model. By simply clicking on a hole or profile on a solid model, PartMaker will place you into the profile or hole group where that feature has been defined.

Additional Productivity Enhancements

In addition to the improvements mentioned above, PartMaker Version 2011 includes a host of other productivity enhancements including increased input precision, user defined fonts for engraving, more powerful and flexible turning and 2D milling tool paths, improved geometry import functions including support of SolidWorks 2011, DWG import and a free STEP translator, simulation of pinch milling, many enhancements to make the PowerMILL Interface faster and more efficient, new and improved context sensitive help and much, much more

More on PartMaker
PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features. It thus relieves the user from reentering the same features information for subsequent parts. It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data. Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions. Delcam Plc is publicly traded on the AIM exchange in London. While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

PartMaker Version 2011 will be demonstrated at Eastec 2011

PartMaker Version 2011 will be demonstrated at Eastec 2011

New President Appointed to Lead DMG/Mori Seiki USA

Mark Mohr has been appointed President, DMG / Mori Seiki USA

Chicago, Illinois, April 11, 2011 – Mark Mohr has been appointed President, DMG / Mori Seiki USA.  In his new role at the Hoffman Estates, IL Headquarters, Mohr will oversee operations of all Technical Centers across the country to optimize the value of the DMG and Mori Seiki collaboration in America.

As President, Mohr will continue focusing on the importance of total customer care and the advantages of DMG /Mori Seiki 360 Support.  He will work in tandem with Randall Harland, newly appointed Executive Vice President, National Sales, in leading the company’s domestic sales of DMG and Mori Seiki equipment, with both reporting to Natsuo (Jim) Okada, President of Mori Seiki Americas.

Previously, Mohr served as Executive Vice President, Service and Parts for DMG / Mori Seiki USA.   Prior to the April 2010 collaboration between Gildemeister and Mori Seiki, Mohr had held positions as both Vice President, Engineering of Mori Seiki USA and President of the former Mori Seiki Mid‐American Sales Group.  With fifteen years of prior experience in the machine tool business, he first joined Mori Seiki in 2002 as Sales Manager in the Chicago Technical Center.     “With these changes, our operation’s priority of customer satisfaction remains the same,” says Mohr.  “The entire organization is focused on continuing the development of the DMG / Mori Seiki collaboration in all areas R&D, technology, education, service, parts and partner products.”

Mohr is the successor to Thomas R. Dillon, who has taken on the recently created role of Vice Chairman.  With over thirty years of manufacturing leadership, Dillon has fostered tremendous growth—and spearheaded the US efforts in one of the most important machine tool collaborations in DMG and Mori Seiki’s history. As Vice Chairman, says Dillon, “Customers will continue to be my number one priority, and in my new role, I will be advocating for them.” Specifically, Dillon will act as a distributor liaison to provide another channel of direct communication between DMG / Mori Seiki USA and its customers.

On Mark Mohr’s appointment, Dillon says, “He has been a terrific leader for Mori Seiki and DMG / Mori Seiki USA and I’m confident that his many qualities will be an asset to our continuing success.”

DMG / Mori Seiki offers extremely reliable machine tools that are distributed worldwide. DMG / Mori Seiki’s American headquarters is in Chicago with offices in Boston, Charlotte, Cincinnati, Dallas, Detroit, Los Angeles, New Jersey, San Francisco and Seattle. For more about DMG / Mori Seiki USA and the products in the DMG / Mori Seiki line, visit www.dmgmoriseikiusa.com or call (847) 593‐5400.