Industry News

Partners in THINC Welcomes MP Systems High Pressure Coolant Systems as New Partner

Charlotte, NC (May 5, 2010) –Okuma America Corporation is pleased to announce that MP Systems, a supplier of high pressure coolant systems, has joined Partners in THINC.

MP Systems makes high pressure coolant systems suitable for routine operations and custom manufacturing processes. Model types include reservoir pumps for a broad range of CNC machine tools including machining centers, 3- and 4- axis lathes, multifunction machines and twin turret machines; and an economical pump for general use. MP Systems also makes a programmable nozzle that can be used in conjunction with its high pressure coolant systems for through the spindle coolant delivery and/or programmable nozzle high pressure cooling.

MP Systems’ products are engineered to minimize down time and simplify routine maintenance. Designed, manufactured, and installed by MP Systems, they are used widely in the firearms, medical, aerospace, energy and other industries where chip removal and tool life are critical to component quality and maximum cutting tool performance. MP Systems’ high pressure coolant systems are sold through distribution and direct sales channels throughout North America.

As a member of Partners in THINC, MP Systems seeks to help customers optimize CNC machine tool performance and maximize overall productivity. MP Systems uses high quality components and non-piston pumps to improve product reliability. Products are rigorously tested in diverse live cutting situations, using Okuma machine tools and other machine tool technology. Integration with the Okuma THINC control assures optimal performance. All pump components, including filters, are housed conveniently inside the durable cabinet assembly. Superior filtration is accomplished using easy replaceable 5 micron filters that remove suspended chips and grit, increasing tool life.

“We believe that collaborative efforts facilitated by Partners in THINC are integral to MP Systems’ continued contribution of relevant and sound products to advanced manufacturing,” states Mike Sayers, General Manager and founder of MP Systems. “Sharing open dialogue with leading machine tool OEMs like Okuma allows us to develop new products and modify or enhance existing products proactively.”

MP Systems high pressure coolant systems can be seen at the Partners in THINC facility in Charlotte, NC or at the Okuma Tech Centers in Chicago and Houston. For more information or to schedule a visit, go to www.partnersinthinc.com.

DMG/Mori Seiki USA Designated Official Machine Tool Company of Andretti Autosport

Chicago,  Illinois, April 29, 2010 – DMG / Mori Seiki USA is pleased to announce the company has signed a multi‐year contract with Andretti Autosport to act as their exclusive machine tool sponsor.

Andretti Autosport is led by racing legend Michael Andretti. The  team  stands  as  the winningest in Indy Racing League history and fields a series‐high four entries in the IZOD IndyCar Series and two Firestone Indy Lights cars. Andretti Autosport boasts three IndyCar Series championships  (2004,  2005  and  2007), two Firestone Indy Lights titles (2008 and 2009) and has won the Indianapolis 500 twice (2005 and 2007).

Visitors to Andretti Autosport headquarters in Indianapolis, IN will see the DuraTurn 2550MC, NV5000DCG and DMC635 V eco machines producing high‐quality, precision parts.  “I’m proud that DMG / Mori Seiki USA
is the official machine tool company for a leading IndyCar team,” said Thomas R Dillon, President of DMG /
Mori Seiki USA. “I trust that the precision and reliability of the DMG and Mori Seiki machines, paired with
the training from Mori Seiki University, will contribute to Andretti’s winning legacy.”

The company’s technical sponsorship will include improving the process and efficiency with which custom
Indy cart parts are created.

The first collaboration of the sponsorship will take place during the upcoming DMG / Mori Seiki USA
Innovation Days event, when guests will have the opportunity to meet an Andretti Autosport team driver
and attend a technical presentation about Indy Car design and manufacturing on May 25.

Andretti Autosport Grand Prix Winner

Andretti Autosport Grand Prix Winner

Hardinge Announces the Acquisition of Jones & Shipman

ELMIRA, NY: Hardinge Inc. (www.hardinge.com) a leading international provider of advanced metal-cutting solutions announced recently that they acquired the assets of Jones & Shipman, a UK based manufacturer of grinding and super-abrasive machines and machining systems.

Jones & Shipman is located in Leicester, UK and distributes a range of high-quality grinding (surface, creep feed and cylindrical) machines used by a diverse range of industries including aerospace, medical, mould tool and die, power generation and high-end automotive. The Jones & Shipman business has operated continuously in the UK, under various owners, since 1899.

“This transaction is a solid strategic fit for Hardinge adding valuable product lines, as well as the strong Jones & Shipman brand name, to our grinding portfolio,” said Rick Simons, President and CEO. “Along with expanding our European-based grinding business, Jones & Shipman products will help us expand our US and Asian market presence.” continues Mr. Simons Jones & Shipman has become part of the company’s Kellenberger grinding organization and will continue operations at the current Leicester location.

The sales of the Jones & Shipman products in the US will be handled by the current Hardinge Inc. Technical Grinding Sales team along with the existing Jones & Shipman Technical Grinding Sales team.

“Hardinge is a strong company with strong brand names of Hardinge, Bridgeport, Kellenberger, Hauser, Tschudin and now adding the Jones & Shipman brand name. This addition continues to show our strength. ” said Mr. Simons.

Makino Hosts Global Titanium Day May 20th

Mason, Ohio – May 2010 – Makino will be hosting the Global Titanium Day on Thursday, May 20th at its Mason, Ohio Global Titanium R&D Center. During the event, Makino will unveil their latest titanium machining technology, ADVANTiGE TM capable of four times the productivity and double the tool life of conventional titanium machining. By reducing manufacturers’ cost to produce titanium parts, Makino is set to change the way manufacturers think about titanium machining.

The event will feature several presentations from Makino’s designers and application engineers that will detail Makino’s new titanium machining technology, ADVANTiGE. This includes an in-depth review of a new advanced spindle technology that increases cutting stability, an advanced coolant delivery system, a vibration dampening system, and machine rigidity advancements.

Makino will demonstrate the ADVANTiGE on the Makino T4, a 5-axis horizontal machining center designed specifically for large titanium aerospace applications. Additional titanium machining demonstrations will be performed on a Makino a81M horizontal machining center, D500 5-axis vertical machining center, DUO43 wire EDM, and EDGE3 Ram EDM equipped with Makino’s patented Titanium Booster technology.

Additional guest presentations from Michael Metz, President of VSMPO, and Chris Perryman, General Manager of ATI Aerospace, will cover current Titanium industry forecasts and market trends.

The event will be held at 7680 Innovation Way, Mason, Ohio 45040. The building is 1.5 miles from I-71 off Western Row Rd., and near Kings Island, a major amusement park in the area. It is 38 miles from the Cincinnati-Northern Kentucky International Airport and 50 miles from the Dayton International Airport.

Register to attend Makino’s Global Titanium Day by visiting www.makino.com/titaniumday or calling Cindy Enger at 513-573-4584. Space is limited.

T4

T4

T2

T2

Makino Establishes New Global Titanium R&D Center at Mason, Ohio Facility

Mason, Ohio – April 2010 – Makino announced today that its Mason, Ohio facility has been designated Makino’s Global Titanium Research and Development Center, where a specialized group of engineers will further the development of titanium milling technologies. The facility will include state-of-the-art machine tools, specialized titanium machining and tooling experts, CMM equipment, and all the necessary tools and talent to further titanium machining technologies. Makino is releasing several new technologies in titanium machining in 2010.

“Titanium machining is very process driven, meaning the machine tool, cutting tools, machining process, and coolants must all be developed and integrated specific to titanium’s material properties,” says Tom Clark, Vice President of Makino. “Our mission at Makino’s Global Titanium R&D Center is to provide manufacturers with the best in titanium application expertise by combining Makino’s titanium machining capabilities with the world’s leading process technologies. This is an ideal opportunity to work with vendors, suppliers, and partners to develop improved metal removal rates and longer tool life in titanium milling.

“The Mason, Ohio facility was chosen based on the increasing importance of titanium in the aerospace industry which is centralized here in North America. Our past experience in aluminum aerospace applications and grinding of hard metals will serve as an advantage to the continued development of titanium aerospace processing techniques.”

Makino’s Global Titanium R&D Center will be managed by a select group of engineers with knowledge and experience around Titanium in both academic and industrial backgrounds. The group will be working with tooling and consumable vendors from around the world for a wide knowledge base in all types of titanium applications.

Mason

Mason, Ohio facility

Partners in THINC Welcomes Mastercam as a New Partner

(Charlotte, NC) – Okuma America Corporation, US based affiliate of Okuma Corporation, a world leader in the development of computer numeric controls (CNC) and machining technology, is pleased to announce that CNC Software/Mastercam, a CAD/CAM pioneer, has joined Partners in THINC and is the first CAD/CAM supplier to become a member.

Mastercam, industry leader for over twenty-five years, offers solutions for designers and NC programmers in a spectrum of industries, including milling, turning, wire EDM, router programming, plasma cutting, lasers, and 3D design and drafting. CNC Software’s customers range from one-person job shops to Fortune 100 manufacturers. The same software that is utilized by corporations such as Boeing, IBM, and Sikorsky is still affordable enough for the small job shop. Mastercam also makes its software available to educational institutions at discounts to ensure a new generation of trained metal and woodworking personnel is available.

“Partners in THINC offers us the chance to work with some of the top people and companies in the industry,” says CNC Software Marketing Manager Ben Mund. “Partners in THINC exists to help further the cause of manufacturing, and we’re excited to see what new ideas and solutions we can create together.”

Mastercam products can be seen and demonstrated at the Partners in THINC facility in Charlotte, NC.

Stotz Air Gages and Measuring Systems Becomes Part of Advanced Machine & Engineering’s Family of Products

Advanced Machine & Engineering (AME) in Rockford, IL, is excited to announce that they have become the exclusive North American distributor for Stotz Measuring Systems, which includes air and electronic gaging devices.

Chris Koehn

Chris Koehn

Advanced Machine & Engineering (AME) also announces the appointment of Chris Koehn as Business Unit Manager for the Stotz product line. Chris has over 20 years of sales and marketing experience in the machine tool industry. In his new position, he will focus on marketing the Stotz products, which include air and electronic gaging devices, to existing customers as well as development of new accounts. He will also be selling the complete product lines for Advanced Machine & Engineering and sister company, Hennig, Inc. Chris has worked in the air gaging industry for over 10 years and has been integral in the design and implementation of measuring systems from small table top devices to automated robotic manufacturing cells

Stotz Feinmesstechnik GmbH has been a leader in gaging technology for almost 60 years. They design, manufacture and sell air-electronic gages and control devices. They are constantly striving to improve their designs and develop new products to solidify their position as a leader in new measuring technology. Numerous patents within the last few years have solidified their position as a trendsetter for new measuring technology and pneumatic measuring systems. Their diverse customer base covers many industries, including manufacturers and suppliers to the automotive, aerospace and medical industries.

Advanced Machine & Engineering Co., is a manufacturer located in Rockford, Ill., serving the Machine Tool Industry with precision components and accessories, including spindle interface components, workholding devices, and, through our sister company, Hennig, machine enclosures, chip removal and filtration systems. The Fluid Power – Safety markets are served with cylinder rod locks and safety catcher devices; and the Production Saw market with the AmSaw carbide saw machines and Speedcut blade products. AME has manufacturing partners and customers around the world and across the U.S. To learn more, visit www.ame.com

msg+hsk

msg+hsk

MSK

MODEL DPH-400W 4 INCH DIAMETER DIAPHRAGM CHUCK

Island Park, NY… Northfield Precision Instrument Corporation, a leader in the design and manufacture of precision workholding chucks, introduces their Model DPH-400W 4 inch diameter diaphragm chucks with special jaws and stops. The stops have 3 small “Air Detect” holes for part seating conformation. Air is pumped through these holes, and when the part rests on the stop, the air pressure rises, tripping a pressure switch telling the machine to start machining. The 4 clover adapters have grooves for a CAM follower to snap into to orient the chuck when stopped. Up top is an eight passage rotary union to actuate all four chucks independently. These are mounted to a 4 spindle Theilenhaus machine.

Kennametal and Mazak Provide Expertisefor Increased Productivity at Spring Aerospace Events

(LATROBE, PA) – The latest developments in multi-tasking machine tools and cutting-edge tooling will combine for the benefit of aerospace industry manufacturing companies at April and May events highlighting Kennametal tooling and Mazak machine tools at Mazak’s Northeast Regional Technology Center in Windsor Locks, Connecticut.

Events are scheduled for April 13-14 and May 25-26 at the Mazak facility located near Bradley International Airport. Connecticut and the New England region is home to such leading engineering, research, design, and manufacturing companies in the aerospace industry as Pratt & Whitney, Sikorsky, Hamilton Sundstrand, General Electric, GKN Aerospace, and scores of aerospace machine shops.

Francois Gau, Director, Global Segment Leadership at Kennametal will provide an overview of aerospace manufacturing issues at the April event. Other Kennametal speakers will include Mark Huston, vice president, research, development, and engineering on custom products; Alexander Momm, global product manager on turning tool developments; and John Riordan, product manager, on new milling products.

“There will be demos for milling, turning, and holemaking as well as news on the latest geometries, coatings, and material advances for achieving higher productivity in titanium, nickel alloys, and other advanced work materials,” says John Feehan, regional key account manager at Kennametal.

Mazak will showcase the latest in multi-tasking CNC machine tools for aerospace component manufacturers, including its new Quick Turn SMART machines, designed for high accuracy aluminum machining with enough rigidity for heavy-duty steel machining.

“We’ll also have at least seven multi-tasking machine tools under power at the event demonstrating machining aerospace parts,” says Mazak General Manager Steve Wilkins. Among them will be the Integrex 2004S featuring Kennametal KM™ quick-change tooling, the VCN 510C vertical machining center with pallet changer, and the E-420HST horizontal multi-tasking machining center.

Special guests will highlight the spring events, including Richard Aboulafia, vice president of analysis for The Teal Group (Fairfax, VA), who will keynote the May event.

Registration information is available by clicking “Events” on the Mazak website at www.mazakusa.com.

Nagel ECO 40 Honing System with Automatic Tool Wear Compensation & Form Error Detection and Correction System

Nagel Precision’s (Ann Arbor, MI) high volume honing systems have been the automotive industry’s gold standard for decades, with over 60% market share in North America for honing engine blocks, connecting rods and pinion gears.

Nagel has now introduced a new of state of the art flexible stroke honing system ECO 40, developed specifically for low and medium volume production applications to hold submicron bore sizes and mirror finishes.

The system can have up to 3 honing and post process gauging stations and can finish bore sizes from 3 to 40 mm. The honing spindle and the stroking system are driven by AB servo motors. Compact gear driven index table enables part loading unloading during the finishing operation. The system can either be fully automated or tended manually.

Also standard on the Nagel ECO 40 is an automatic tool wear compensation system integrated into the post process gauging system and the honing spindle. The system controlled by AB servo monitors bore size on each and every part and automatically compensates for tool wear in all the honing stations by making fine submicron level adjustments.   This ensures great bore accuracy.  This is a huge improvement over the manual compensation systems that are more prevalent in the market place for low and medium volume applications. In a manual compensation system, operator has to frequently measure the finished bore and manually compensate for the tool wear.  Over / under compensation is common problem and leads to reduced control of bore size and also excessive machine down time as the operator has to stop the machine frequently to compensate for the tool wear.

The Nagel ECO 40’s tool wear compensation system is designed to further minimize the non cutting time while improving the bore quality. Once the tool is inserted in the bore, the tool expands at a rapid feed of 200 um/sec and at high torque (45% of available) till it reaches a predetermined position close to the bore, it will then switch to a rapid stock removal mode of about 4 um / sec at lower torques (15% of available) to avoid tool damage, and towards the end of the cycle it will further reduce the expansion rate to about 2 um /sec at 10% of the available torque. The system constantly monitors both the tool feed (u/sec) and the applied torque (as % of available), if the desired feed is not reached at the preset torque, the operator can either reduce to tool expansion rate if tighter tolerances are desired or increase the torque if quicker cycle times are needed. This is an added key process control parameter provided to the operator.

The tool expansion is rapid when there is no cutting and is slowest for the final finishing cut, which results in a consistent bore in terms of finish, size and cylindricity.

In addition The Nagel ECO 40 automatically senses the form error (for example taper, hour glass, barrel shape, ovality, bend, etc.) and makes automatic adjustments to correct it.

Most of the machines on the market today have a fixed stroke (as illustrated in figure 1) that is designed to hone a perfect bore, which as we are aware is not the case.

However some machines do offer control to the operator to dwell for a longer time at the bottom of blind bore or program a different stroke length to correct form errors. This however would require operator to know the exact nature of inaccuracy coming in and generate a program to address that particular form error. The configuration will not be effective should the type of form error change. Hence it would require a skilled operator to inspect the incoming part and modify the stroking accordingly, which however not always feasible and could be time consuming. The Nagel ECO 40, equipped with post process gauging can sense the form error coming in on each and every part, and make automatic adjustments in stroke to more effectively correct it.  ECO 40 raises the bore quality to all new different standard. Quality and productivity is not an accident, it is engineered in the system.

Nagel ECO 40 Spindle Automatic Tool Wear Compensation

Fully integrated with Pneumatic Post Process Gauging

Nagel ECO 40 Honing System

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