Miyachi Unitek Introduces Single Mode Yb:Fiber Laser Marker

MONROVIA, CA – Miyachi Unitek Corporation, a leading manufacturer of welding equipment and laser processing systems, announces the release of its new 20W single mode fiber laser marker, which yields a finer beam with a variety of advantages for marking, scribing and cutting applications. The new LMF 2000-SM laser marker can produce finer lines and increases the mark working area. It also has an increased depth of focus for marking on curved surfaces. The new model is ideal for the scribing and cutting a wide variety of materials, including alumina, silicon, copper and aluminum foils.

Miyachi Unitek developed the new single mode model in response to customer demand for fine marking (less than 30 microns) and micromachining applications. The LMF 2000-SM has a high beam quality, with an M2 of less than 1.2. While multi-mode fiber has higher light-gathering capacity than single-mode optical fiber, single mode fibers allow only one propagation mode of the light, increasing focusability.

The LMF series of fiber laser markers offers high beam quality and high peak power, which maximizes speed and depth. Featuring a compact, air-cooled, robust design, the LMF series features PC, touchscreen, stand alone or pendant operation, rotary and XYZ motion options, and a variety of marking software alternatives. The LMF 2000-SM is compatible with all LMF standard configuration options for optics, heads, PC, and motion.

About Miyachi Unitek

Miyachi Unitek is a leading manufacturer of equipment and systems for resistance welding, laser welding, laser marking, laser cutting, and hot bar reflow soldering and bonding. The company provides products to a wide range of markets, including the medical device, battery, electric vehicle, and solar industries, as well as the global electronics, automotive, and general industrial markets. Miyachi Unitek is an ISO9001 certified company. Contact Miyachi Unitek at its company headquarters, located at 1820 S Myrtle Ave., Monrovia, CA 91016, by phone at (626) 303-5676, or by email at info@muc.miyachi.com. Find out more about the company’s products and services at www.miyachiunitek.com.

CE Compliant Safety Air Guns Assure Safe Operation

EXAIR’s family of Safety Air Guns (Precision Safety Air Gun, Soft Grip Safety Air Gun, Heavy Duty Safety Air Gun, and Super Blast Safety Air Gun) has always provided high quality performance for your blowoff, drying or cleaning needs. Now, independent laboratory tests certify that EXAIR’s Safety Air Guns have also met the rigorous safety, health, and environmental standards of the European Union in order to attain the CE mark.

EXAIR’s Safety Air Guns use engineered air nozzles for high performance – designed to maximize entrainment of room air while minimizing compressed air consumption. The Precision Safety Air Gun is extremely lightweight and the most comfortable to operate during periods of extended use. The small diameter nozzles will fit into tight spaces while providing strong blowing force. The Heavy Duty and Soft Grip Safety Air Guns have a durable cast aluminum body for rugged industrial use and are available with extension pipes and stay set hoses. Super Blast Safety Air Guns provide the strongest blowing force – ideal for long distance, wide area blowoff, cooling and drying applications. Prices start at $53.

Rotary Replacements and Upgrades from Hardinge

DIRECT REPLACEMENT for many brands. Operate with a Hardinge servo control box or as 4th-axis. Choose from precision and SUPER-PRECISION spindles.

UPGRADE TO A COLLET-READY SPINDLE for maximum gripping options and faster setup and changeover with less operator intervention.

UPGRADE TO SUPER PRECISION Direct-drive, high-speed, SUPER-PRECISION® Rotary devices have zero backlash.

NEW INSTALL Request a quality Hardinge rotary device for your next machine installation.

FANUC INTRODUCES iLimitS CNC SOFTWARE OPTION FOR MACHINE PROCESS MONITORING AND SPINDLE LOAD LIMITING FOR MACHINE AND PART PROTECTION

HOFFMAN ESTATES, IL – (October 10, 2011) FANUC Factory Automation (FANUC FA America) introduces iLimitS CNC software option that provides machine process monitoring including spindle load, spindle speed and up to 4 coolant flow devices. iLimitS monitors the process and protects the machine, parts and fixtures. If an abnormal process is detected, a warning can be displayed or an alarm will stop the process before damaging the machine. iLimitS is a cost effective solution made by FANUC for FANUC CNCs. It is seamlessly integrated into the CNC, so no external PC is required.

iLimitS process monitoring includes real-time monitoring of the spindle load, spindle speed and coolant flow from up to 4 different coolant sources. “iLimitS provides real-time monitoring of the machine and part to protect them from abnormal conditions”, states Paul Webster, Engineering Manager at FANUC FA America. Monitoring parameters are provided so that warning and alarm thresholds have a time delay before alarm and tolerances can all be set. iLimitS samples the process at a rate of <48ms - this provides superior resolution and reaction time for abnormal process detection. The sampled data is compared to the user defined threshold settings and when a violation is detected, the FANUC machine interface (PMC) is signaled to stop the machining process. In the situation of an alarm, the operator must clear the condition before machining is allowed to resume. A macro interrupt mode is also provided that allows for a customer designated macro program to execute in the event of a monitoring alarm condition. This allows the customer to take corrective actions programmatically or even send a text report of the condition for traceability.

iLimitS is set through parameter settings and activated by macro calls within the part program, this allows for a high degree of flexibility for the operator and programmer. “iLimitS is seamlessly integrated into the FANUC CNC and provides a high degree of operational flexibility from basic spindle abnormal load monitoring to load, speed and coolant monitoring with macro interrupt”, states Webster. Since iLimitS is embedded into the CNC itself, no external sensors are required when using a FANUC serial spindle interface. For analog spindles and coolant monitoring, external sensors can be added as needed for the application.

iLimitS meets the stringent GE Aviation P11TF12 specification requirements. Additionally, iLimitS supports a wide range of applications from simple spindle loading monitoring to extensive process control and traceability. The intuitive user interface screens are integrated seamlessly into the CNC and provide access to all setup and monitoring information without the need for an external computer or extra hardware.

About FANUC
FANUC Corporation, headquartered at the foot of Mt. Fuji, Japan, is the most innovative manufacturer of Factory Automation (FA), Robots and Robomachines in the world. Since its inception in 1956, FANUC has contributed to the automation of machine tools as a pioneer in the development of computer numerical control equipment. FANUC technology has contributed to a worldwide manufacturing revolution, which evolved from the automation of a single machine to the automation of entire production lines. FANUC is committed to developing efficient, reliable and innovative products.

About FANUC Factory Automation America (FANUC FA America)
FANUC FA America is the exclusive provider of industry leading FANUC CNC systems and solutions in the Americas, providing a one-stop shop for comprehensive CNC solutions including industry-leading control systems, a complete range of drives and motors and CO2 laser solutions. FANUC FA America also offers engineering support, genuine FANUC parts, repair and factory automation solutions and training programs to machine tool builders, dealers and users. FANUC CNC systems are known throughout the world for their high reliability, high precision, high speed and simple operation.

FANUC FA America headquarters is located in Hoffman Estates, IL and supports 37 offices and service centers throughout U.S., Canada, Mexico, Brazil and Argentina.

PartMaker Invites You to the WMTS

If you are going to the 2011 Wisconsin Manufacturing & Technology Show (WMTS) in West Allis, Wisconsin (just outside Milwaukee) be sure to visit PartMaker in Booth #741. At WMTS, we’ll be previewing PartMaker Version 2012, the next release of the PartMaker suite of CAM Software, due out later this year. If you’ve looked at PartMaker before, but haven’t seen lately, prepare to be impressed.

In addition to the many enhancements made in recent versions, PartMaker Version 2012 will feature a host of powerful enhancements including a new module for the simulation of vertical and horizontal machining centers, improved simulation for the latest breed of multi-axis Turn-Mill and Swiss-lathe machine architectures, more powerful surface machining strategies, improved visualization in programming as well as a host of additional productivity enhancements.
You can learn about WMTS by clicking here for more information about getting to the show, hours etc.

If you are planning on going to the show, bring this email along and we’ll give you a FREE commemorative PartMaker T-Shirt when you visit the booth. We look forward to seeing you at WMTS next week!

Hydromat Inc. Appoints Scott Gilbert As Regional Sales Manager For Northern Region

St. Louis, MO – Hydromat Inc. has named Scott A. Gilbert to the position of Regional Sales Manager for the North territory that includes Wisconsin, Minnesota, North and South Dakota, Iowa, Nebraska, Upper Michigan, Northern Indiana, and Northern Illinois. His area of responsibility will be to develop new markets and sales opportunities as well as service existing Hydromat customers. Gilbert will live and work out of the territory to better serve that area.

“I am very excited to have Scott on board to lead our sales efforts in that region,” says Mathias Walter, Chief Sales Officer, Hydromat Inc. “He has a wealth of sales experience in machine tools and also has the experience in contract machining that will help him to relate to our customers,” Walter concluded.

Walter, who came on board with Hydromat this past January, has recently added the North Territory and expanded the Sales Staff to better serve the entire North American Marketplace. “By reducing the area each Sales Representative needs to cover,” he explains, “we can better service for our clients as well as our Agents.”

Gilbert is a seasoned veteran in the machine tool and contract machining industries dating back nearly three decades. He attended the State University of New York, earning a Bachelor of Science degree after he first earned an Associate Degree in Business Administration.

Gilbert started his career as a New York State Certified Journeyman Tool & Die Maker. He progressed to a vice president and owner of a tool & die company before moving into the machine tool distribution business in the mid-1990’s as a Product Sales Manager at Macaulay Machinery. Later Gilbert would spend nine years with Makino serving as both Regional Sales Manager and Direct Sales Manager in a Wisconsin Satellite Office and their U.S. Headquarters in Cincinnati, Ohio.

Later, as Vice President of Sales for Dynamic International in Pewaukee, Wisconsin, Gilbert managed distributors while maintaining direct sales accounts and increased the firm’s sales significantly. His experience in contract manufacturing came while he served as Contract Sales Manager with Diamond Precision Products in Johnson Creek, Wisconsin, a manufacturer of products such as flywheels, pulleys, and coupling nuts.
Gilbert moved back into the machine tool industry in 2009 when he accepted a sales position with Concept Machine Tool in Delafield, Wisconsin.

“Scott will be fully involved in developing new opportunities and markets for us in that region,” remarked Rodger Boswell, Director of Sales. “His many years of experience in this territory, and the fact that he knows so many people there, give him the tools to go right to work.”

EMO Hannover 2011 stimulates new business throughout international machine tool industry

Hannover, Germany, 24 September 2011. At the close of EMO Hannover 2011 – the leading international trade fair for the machine tool industry – exhibitors, visitors and organizers were unanimous in their praise of the event: “This EMO was a winner in every respect and has earned top marks from visitors and exhibitors alike. EMO Hannover has further expanded its reputation as the flagship fair for the international metalworking industry,” remarked EMO Hannover General Commissioner Dr. Detlev Elsinghorst at the end of the fair. “The machine tool industry continues in full swing. In the course of the past six days, the order volume reached a minimum of €4.5 billion,” added Dr. Wilfried Schäfer, Executive Director of the German Machine Tool Builders’ Association (VDW), the organizer of the event. “Against the backdrop of an upswing in orders over the past few months, EMO’s positive outcome means an even stronger market footing for exhibitors,” concluded Schäfer.

Staged under the motto of “Machine Tools & More”, the six-day event in Hannover featured the latest machinery, solutions and services for every conceivable aspect of metalworking – a veritable tour de force by some 2,037 exhibitors from 41 different nations. “EMO has confirmed its international reputation as an unparalleled showcase for innovations. With its remarkable innovative spirit and drive, the industry is clearly making a major contribution to sustainable growth,” Elsinghorst added.

The machine tools industry’s innovative capabilities were not only evidenced by impressive performance specs, but also in terms of highly functional and attractive design – an aspect that is just as essential to today’s high-performance machinery.

Sustainability in production was the main focus of most innovations and solutions at the event. Elsinghorst is certain, “This EMO reflects the high priority manufacturers are now giving to energy-efficient plant and machinery. When it comes to staying competitive in the global marketplace, the efficient use of energy and raw materials is becoming a decisive factor.”

With nearly 40 percent of all EMO attendees coming from abroad, exhibitors were especially delighted with the event’s international turnout. “The strong international appeal makes EMO unique throughout the industry, and is a key factor in its success,” said Schäfer, adding that he saw EMO as a reflection of ongoing globalization. This accounted for a shift in foreign attendance, with an increase of more than 6.5 percent in the ratio of foreign visitors from outside Europe, particularly Asia and South America, which in turn led to record-breaking figures for the duration of stay per visitor: “One out of every four attendees spent more than three days at EMO 2011,” Schäfer emphasized.

The industry’s positive mood was visible in the exhibition halls, where more than half of all visitors reported playing a major role in their companies’ purchasing decisions. Commensurately, 55 percent of EMO trade visitors reported coming to the show with concrete investment plans. Among foreign visitors, this figure even reached 75 percent. Around half of all attendees said their investments were targeted at expanded capacities, while 20 percent were planning to make first-time purchases of machine tools. “There will be no rest for EMO exhibitors once the event is over. The many orders taken at EMO – on top of an already high utilization of capacity – will have everyone working at full tilt,” Schäfer predicted.

The many and varied supporting events made a visit to EMO even more rewarding. Conferences on topics such as sustainable manufacturing, advances in aerospace technologies, Russia as a growth market and talent recruitment for the future all sparked lively interest and debate.

EMO Hannover 2011 (19 to 24 September) attracted some 140,000 visitors from more than 100 countries. “Highly-qualified visitors from more than 100 countries, thousands of technical innovations, a supporting program about Knowledge Transfer, and orders worth billions – EMO Hannover is more than a trade fair. It is the world championship of the machine tool industry, and the champions compete here.

The next EMO Hannover is scheduled for 16 to 21 September 2013.

Atto Super Air Nozzle For Precise Blowoff

EXAIR’s new Atto Super Air Nozzle™ has been engineered to produce the highest performance attainable from a tiny nozzle. It delivers the smallest, most precise blowoff with an efficient, high volume, high velocity airflow. The overall length of the air nozzle measures only 0.50″ (12.7mm) with a diameter of only 0.16″ (4mm), permitting installation in tight spaces. The durable Type 316 stainless steel construction is suitable for blowoff, cooling and drying applications located in general industrial, high temperature, food, pharmaceutical, semiconductor or corrosive environments.

The Model 1108SS Atto Super Air Nozzle provides a narrowly focused air pattern. High amplification of airflow and a strong blowing force of 2.0 ounces (56.7 grams) are achieved with minimal air consumption of 2.5 SCFM at 80 PSIG. Safe operation is assured since the airflow of the Atto Super Air Nozzle cannot be blocked, which meets the OSHA standard for dead-end pressure 29 CFR 1910.242(b). Sound level is very low at 58 dBA and meets OSHA noise requirement
29 CFR 1910.95(a), as well as being CE compliant.

The Atto Super Air Nozzle is designed to easily replace existing wasteful nozzles or open pipes. The compressed air inlet is male M4 X 0.5. Price is $36.

New Milling Enhancements in PartMaker Version 2012 to be Previewed across North America

PartMaker Version 2012 will be previewed at four industry trade shows in North America in September and October 2011.

Fort Washington, PA – PartMaker Inc., a division of Delcam Plc, will preview Version 2012 of its PartMaker Software for programming CNC Mills, Lathes, WireEDM, Turn-Mill Centers and Swiss-type lathes, at four industry trade shows in North America during September and October.  Major highlights of PartMaker Version 2012 include a new Kinematic Machine Simulation Module for vertical and horizontal machining centers, improved simulation for the latest breed of multi-axis Turn-Mill and Swiss-lathe machine architectures, more powerful surface machining strategies, improved visualization in programming as well as a host of additional productivity enhancements.

You can see a preview of PartMaker Version 2012 live at following industry trade shows in September and October: the IMX Manufacturing Experience in Las Vegas, Nevada, the Canadian Machine Tool Show in Toronto, Canada, the Southtec Show in Charlotte, North Carolina and Wisconsin Machine Tool Show in Milwaukee, Wisconsin. See http://www.partmaker.com/news/events.asp for more information.

“PartMaker Version 2012 further demonstrates the accelerated pace of development PartMaker has undergone since its acquisition by Delcam five years ago,” says PartMaker Inc. division President Hanan Fishman.  “Since joining Delcam, the functionality, capability and power of the PartMaker CAM software suite has grown massively and rapidly by taking advantage of Delcam’s extensive development resources. Delcam’s world wide team of over 225 developers is the CAM software industry’s largest development team. Multi-axis milling functionality that has taken Delcam many, many man years to develop is being added to PartMaker at a rapid pace and reduced cost, which provides a major benefit to the product’s end users.”

“Today, the machining algorithms in PartMaker are among the most sophisticated in the industry, offering PartMaker users a great deal of power along PartMaker’s hallmark ease of use, a combination simply not found in other CAM systems,” says Fishman.

New Milling Simulation Module – Kinematic Machine Simulation (KMS)

PartMaker Version 2012 will feature a new simulation module for the PartMaker Mill application, Kinematic Machine Simulation (KMS). The new KMS module will provide a whole new level of realism and collision detection for the machining simulation of parts being manufactured on vertical and horizontal machining centers.  This new module will simulate the full architecture of milling machines including work holding, rotary tables and tombstone fixtures.

Simulation of Next Generation Machine Tools

            Machine tool architectures have evolved greatly in the past 18 months, perhaps faster than it did in the previous five years.  New multi-tasking machine tools that have come to the market and are yet coming to market are being equipped with new more powerful, more sophisticated capability. PartMaker Version 2012 supports this functionality, including the simulation of a new breed of Swiss lathe which supports 5-axis milling from a gang-slide type architecture. These new architectures will provide end users with significantly more machining capability and less cost as they can avoid the need purchase costly and difficult to set-up angled attachments.  Such machines will also support more sophisticated 5-axis machining than was available to Swiss users in the past.

Improved Visualization

            PartMaker Version 2012 will feature improved 3D tool path visualization through the entire programming process even when a solid model is not available.  This improved visualization will allow users to benefit from the use the 3D graphics at every step of the programming process even if only working from a 2D drawing.

More Powerful Surfacing Strategies

            PartMaker Version 2012 will feature a variety of new surfacing strategies including improved, more powerful roughing and finishing strategies. These new strategies will be based on the same machining algorithms as those found in PowerMILL, Delcam’s flagship CAM system for the manufacture of complex shapes.  The new strategies are presented to the PartMaker user in a manner consistent with PartMaker’s industry leading ease of use.

More on PartMaker

PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features.  It thus relieves the user from reentering the same features information for subsequent parts.  It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data.  Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions.  Delcam Plc is publicly traded on the AIM exchange in London.  While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

NHX10000 High-speed Horizontal Machining Center Launched

Chicago, Illinois, August 25, 2011 – Mori Seiki has started taking orders for the NHX10000 high‐precision horizontal machining center. This machine is the latest and largest model in the NHX Series of X‐class horizontal machining centers.

With a maximum workpiece size of 78.75 in. x 63 in. and a maximum loading capacity of 11,023 lbs, the NHX10000 is an ideal solution for machining large workpieces and difficult‐to‐cut materials, which are in great demand in the aircraft, construction machinery and energy industries. Key features of the NHX10000 include: original technologies for high‐speed and high‐precision, reliability, outstanding operability, single pallet specifications, extensive options, MAPPS IV + ESPRIT and compliance with safety standards. 
  
Inheriting the structural concept of previous NH Series models, the NHX10000 employs the Box-in-Box Construction that supports the saddle at both sides. The symmetrical structure with respect to the spindle minimizes thermal displacement. Additionally, Mori Seiki’s DCG (Driven at the Center of Gravity) technology is used for the X‐ and Z‐axis drive. DCG controls vibration, the main factor preventing high‐speed, high‐precision machining, by driving moving parts at their center of gravity using two ball screws. As a result, machining accuracy is improved, machining time is reduced and tool life is extended.  

The NHX10000 has achieved roundness of 2.1 μm (when equipped with a scale), as well as a rapid traverse rate that is 2.5 times faster (50 m/min.) than the previous model. The excellent vibration control also contributes to improved surface quality.

For the B‐axis drive, a full indexing table equipped with DDM (Direct Drive Motor) is available as an option. By transmitting the drive power directly to the rotary axis, DDM eliminates backlash and provides outstanding transmission efficiency and high‐speed feed. The 90‐degree indexing time for a workpiece weighing 11,000 lb is shortened to 2.0 seconds, one‐fifth the speed of the previous machine.

For heavy use of high‐pressure coolant, the NHX10000 spindle has an advanced labyrinth structure in which coolant hardly enters the spindle unit. An optional universal chip conveyor is also available.  

The height difference between inside and outside of the machine has been eliminated by installing work platforms. With a wide door opening (191.6 ft.) for the setup station, the machine allows easy loading and unloading of workpieces up to 78.75 in. in diameter.Additionally, the machine is equipped with three spiral conveyors to offer excellent chip disposal. These conveyors, two of which extend to the setup station, collect chips from the setup station and transfer them to the external conveyor.   

In response to many requests from customers, single pallet specifications are available for the NHX10000. The machine’s simple and space saving design was made possible by the elimination of the two‐pallet turn‐type APC. The machine with a single pallet offers a large working area, which facilitates setups. The single pallet specifications are best suited for machining one‐off parts, such as prototype workpieces.The optional long‐tool magazine is capable of storing tools up to 39.37 in., the same size as the pallet. The use of long tools enables deep hole boring and gun drilling of large workpieces that require highly accurate coaxiality without a 180‐degree turn on the B‐axis, achieving reduced cutting time and high‐precision machining. For customers who require further high‐precision machining, the high‐precision, multi‐path oil controller is available as an option. Ideal control for thermal displacement is achieved by separately circulating the optimum temperature cooling oil in the multiple heat‐generating components.  

The NHX10000 uses the MAPPS IV high‐performance operating system for its operation panel.  Because a license for ESPRIT CAM software is provided in addition to the automatic conversational programming function, the machine allows users to create highly complex machining programs on a PC connected to a networked
machine.