NIMS OJT Trainer Workshop Set for Pittsburgh

Western Pennsylvania companies have the opportunity to have their employees to be trained and certified as OJT Trainers in a workshop to be held December 19 in at New Century Careers in Pittsburgh. Companies may be eligible for a reimbursement up to 50 percent of the cost of the workshop.

This is a professionally facilitated workshop in which participants will learn the competencies required for OJT Trainers. They will have an opportunity to apply the concepts in three separate hands-on demonstrations.

The workshop will cover the four competencies required for OJT Trainer including Training Methodology, Communications, Coaching, and Adult Learning Behavior. Each participant will be able to earn all three of the required sets of skill checks for the NIMS OJT Trainer Performance Demonstration Report. The participants will take the online certification exam at the close of the workshop session, resulting in a National Certification.

The NIMS workshop is a complete package and includes for each participant, the OJT Trainer Workbook, registration in the NIMS Online Testing System, and the OJT Trainer Certification Exam.

For more information or to register for this workshop, please contact Lee Rodrigues at NIMS:

lrodrigues@nims-skills.org
(703) 352-4971

NIMS 21st Century Skills Center at IMTS 2012

McCormick Place | Chicago, Illinois

“This is such an impressive event, it was great to have our students and staff see so many great examples of what advanced manufacturing is.”*

This free week-long event is a unique opportunity for students, educators, and administrators to immerse themselves in the newest technology to stimulate technical interest in young people, to eliminate age-old stereotypes of careers in manufacturing, and to unite education and industry for the purpose of closing the ever-widening technical skills gap in the United States.

“My students felt honored, recognized, and welcomed to the world of machining. Thank you!”*

Students, educators, and administrators are invited to visit the NIMS 21st Century Skills Center on any of the five days of IMTS. Registration is free and remains valid for the entire week of IMTS, so attendees are welcome to return to Chicago to see the hundreds of exhibitors on display.

“One of the best learning experiences of the year for my students”*

More details to follow!

CHAMGUN – the ultimate economical solution for gun drilling.

Deep hole drilling is very popular in the automotive, die and mold and aerospace industries.

ISCAR took the gundrill technology one step further when developing the new CHAMGUN for deep hole drilling; this is a gundrill that enables the replacement of drilling heads while the driver is still connected to the machine. The ‘No Setup Time’ concept enables quick head changes without the need to remove the drill from the spindle while indexing. The CHAMGUN is the ultimate economical solution for deep drilling. A polyamide plastic key is used for clamping and removing the CHAMGUN head.

A single CHAMGUN body can carry many different types of drill head profiles, designed for use on various materials. Each drill body can carry standard drilling heads within a range of 0.2 to 0.3 mm. the CHAMGUN drill range is 9.8 to 16.19 mm. drilling heads are available in half and whole sizes as standard items.

Each drill pocket can carry a variety of drilling head diameters and head geometries.

The drill features an innovative unique pocket which can sustain at least 15 head replacements. The connection between the pocket and tube is by a new welding process for high torque resistance. Each drill pocket can carry a variety of drilling head diameters and head geometries and chipbreakers designed for use on various materials.

ISCAR’s GDI inserts can be reground a minimum of 10 times. However, head length should not be shortened to less than L-D.

The end result is excellent straightness and concentricity inside the hole with high hole precision center alignment. In addition, surface roughness is easily obtained within the range of 0.4-1.6 Ra.

Additional features:
• Carbide grades – coated and uncoated
• Profiles – standard pad profiles
• Drilling precision of IT7 to IT9 tolerance can be achieved
• Re-boring is often unnecessary
• It is possible to regrind and recoat the drilling head up to 10 times, still obtaining good repeatability.

Recently ISCAR’s CHAMGUN was tested in the European automotive industry. Compared to the other gundrills in the industry, ISCAR’s solution proved to be 25% more cost effective, thus boosting productivity to new levels.

Strength for Delcam in Western Region

Leading CADCAM software developer Delcam wrapped up its Advanced Manufacturing Update Technical Seminars last month with two sessions in California, one at SeekTech in San Diego and a second at Selway Tool in Buena Park.

Commenting on the event, Delcam’s VP of Sales for Western United States Christian Briscoe said, “We have added a number of senior account managers over the past year to meet the growing demand for our manufacturing software. We have also expanded our support staff to more than 20 application engineers and strengthened our administrative team. These changes have given us a stronger and more experienced team to serve the western US manufacturing sector.”

Briscoe continued “At Delcam, we understand the importance of your investment and believe that you are not just buying CADCAM software but investing in us. Holding our update technical seminars give us the opportunity to show companies the benefits of their investment in Delcam, the world largest specialist CAM provider with the largest development team in the industry.”

Delegates to the meetings saw the new release of Delcam’s PowerSHAPE CAD software for product design, tooling design and reverse engineering. The 2012 version incorporates the first direct modeling capabilities, alongside many improvements to the existing combination of solid, surface and triangle modeling capabilities.

Demonstrated in PowerMILL 2012 was flowline machining and how with flowline machining, the toolpath is divided between a pair of drive curves in a constant number of passes, rather than having a varying number of passes with a constant stepover. This produces a better surface finish on the part and minimizes wear on the cutter and the machine tool. Other enhancements include control of the angular point distribution during five-axis machining, new thread milling options and improved workplane editing. It has also been made easier to obtain measurements, including distances, angles and directions, from the part model and enter these values into PowerMILL forms automatically.

Shown in FeatureCAM 2012 was how the software has been made even easier to use. A range of keyboard shortcuts have been added and toolpath editing has been made much easier. Other improvements include further developments in the use of stock models to cover 2D features, including bosses, sides and slots, extra options within the tooling database, the ability to automatically counterbore holes before drilling, fully-automated de-burring and chamfering, the possibility to create a negative leave allowance (such as a fitting allowance) for turning or wire EDM to produce undersized features without remodeling, and much improved performance on the largest part files with hundreds of thousands of entities.

The full day session, presented by senior application engineers will be shown on line at XXXXXXXX.

For further information contact Delcam at 1 877 335 2261 or visit www.delcam.tv/lz

Cimatron’s global expertise on show at EuroMold

Givat Shmuel, Israel – November 21, 2011 – Cimatron Limited (NASDAQ and TASE: CIMT) has announced that representatives from both its German and Korean offices will be showcasing Cimatron’s CAD/CAM solutions at EuroMold in Frankfurt/Main, Germany, from November 29 – December 2, 2011.

“Cimatron’s comprehensive solutions, CimatronE and GibbsCAM, have been powering machining worldwide for almost 30 years,” said Dirk Dombert, Cimatron’s General Manager for Germany.

“As one of the largest gatherings for the tooling industry, EuroMold gives us an opportunity to showcase the capabilities and success of our machining solutions across the globe, as well as the localized high level of support and training that is offered by our wide network of service providers.

“We are also pleased to welcome Mr. SK Lee, Cimatron’s General Manager for Korea, to the event as part of EuroMold’s 2011 country partnership with South Korea.”

The Cimatron display will offer demonstrations of the latest features of the CimatronE and GibbsCAM product lines.

CimatronE 10 is an integrated CAD/CAM solution for both toolmakers and manufacturers of discrete parts. The latest version offers powerful CAD capabilities, including a built-in motion simulator, advanced analysis for the parting line and shutoff and runoff surfaces, intuitive strip design process, and tool design automation. CAM enhancements include background calculations and enhanced multi-core processing.

GibbsCAM 2011 is a state-of-the art CAM software solution for programming high end multi-axis CNC machine tools. GibbsCAM’s integrated solution for programming both standard and Swiss style MTM machines will be highlighted. In addition, the latest GibbsCAM version includes automatic feature and color recognition and preservation capabilities, hole making automation, and enhanced 5-Axis machining (encompassing new drill cycle options, toolpath conversion, toolpath smoothing and additional machining styles).

The Cimatron display at EuroMold will be in Hall 8.0, Booth F70.

About Cimatron
With over 28 years of experience and more than 40,000 installations worldwide, Cimatron is a leading provider of integrated, CAD/CAM software solutions for mold, tool and die makers as well as manufacturers of discrete parts. Cimatron is committed to providing comprehensive, cost-effective solutions that streamline manufacturing cycles and ultimately shorten product delivery time.

The Cimatron product line includes the CimatronE and GibbsCAM brands with solutions for mold design, die design, electrodes design, 2.5 to 5 axes milling, wire EDM, turn, mill-turn, rotary milling, multi-task machining, and tombstone machining. Cimatron’s subsidiaries and extensive distribution network serve and support customers in the automotive, aerospace, medical, consumer plastics, electronics, and other industries in over 40 countries worldwide.

Cimatron’s shares are publicly traded on the NASDAQ exchange and the Tel Aviv Stock Exchange under the symbol CIMT. For more information, please visit Cimatron’s web site at: http://www.cimatron.com

Capital Spending Forecast Event Held at Partners in THINC

On November 14, Partners in THINC hosted the Capital Spending Survey & Forecast event, which featured a presentation by Gardner Publications’ Director of Market Intelligence, Steven Kline, Jr. In his presentation, Mr. Kline provided detailed analysis of trends in the metalcutting industry, including areas of anticipated growth, indices that affect the markets, and expected spending for various machinery types. Attendees from local manufacturing companies, Partners in THINC, Okuma and its distributors had the opportunity to ask questions and spend one-on-one time with Mr. Kline for even more detailed discussions. If you weren’t able to attend this event, Mr. Kline’s presentation, details of the survey that was used to collect the data and other valuable forecasting resources are all available on Gardner Publications’ website.

Race Team Goes Green for More Green

At Joe Gibbs racing, they are very conscious of the bottom line and the environment, so they recycle on a very large scale-chassis, sheet metal, engine components, lug nuts, used tooling, etc. They use Sandvik Coromant’s recycle program to reduce their environmental impact (green), and receive some cash (green) in the process. Sandvik makes the recycle process simple and even accepts used tooling from other manufacturers. To see more about how Joe Gibbs racing uses the program and learn how you can get more “green” for your business, watch the video on Sandvik Coromant’s YouTube channel.

Partners in THINC Welcomes 3 New Members

Partners in THINC is pleased to announce the addition of 3 new members-Busche Workholding, LNS and THINC Developers Group. Busche is an industry leader in the design and manufacture of hydraulic fixtures, commonly referred to as tombstones. LNS is best known for its bar feeding equipment and is also the industry’s single source supplier for chip conveyors, coolant management and high pressure systems, advanced work holding devices, tramp oil removal systems, oil mist collectors and other air quality products, and the e-Connect Ethernet communications system. THINC Developers Group provides a community for generating ideas, collaboration, promotion, and support of THINC-related technologies. These experts aid in the continuous improvement of the THINC®-OSPcontrol and develop applications to help manufacturers improve productivity through the use of the THINC control. To learn more about all of the members of Partners in THINC, including our three newest, please visit the website.

New Bridgeport, rotary compatibility brochure available.

Hardinge introduces a new brochure for matching Hardinge rotary tables to a Bridgeport vertical machining center operated with a Fanuc control. Hardinge rotary provides the tools to increase machine capability with rapid part positioning and fast job changeover using the most flexible, quick-change workholding concept on the market! Hardinge rotary products incorporate an A2-4, A2-5 or 5C threaded-nose collet-ready spindle that will accept collets, expanding collets and step chucks (as well as the traditional faceplate) to expand part-gripping capabilities and improve part accuracies.

Compatible rotary table packages, using a single part number, are listed for select Bridgeport machines for simplified Plug-n-Perform 4th-axis configurations. The rotary packages include the Fanuc drive kit, motor and cables to connect via 4th-axis to a new, pre-wired Bridgeport vertical machining center with a Fanuc control. The new Bridgeport VMC must be prewired to accept the rotary package. For existing machines in the field, contact the Hardinge Rotary Group at 800-843-8801 to establish what, if any, additional components may be required. Rotary systems can also be operated using just the Hardinge servo control if true 4th-axis is not required.

Hardinge has a large selection of rotary products for all ranges of production. Choose from precision or SUPER PRECISION® positioning. Single-spindle, multi-spindle and tilting, dual-axis configurations are available, depending on the table size of the Bridgeport machining center. Bridgeport manufactures a full line of vertical machining centers to meet a broad spectrum of performance, capability and budget requirements. Together Hardinge and Bridgeport provide a reliable, versatile and flexible package to take on multiple machining applications. In many situations, rotary tables can share the machine table with a vise to allow maximum job flexibility.

PartMaker Looks to Close the “Skills Gap” in Advanced Manufacturing

Fort Washington, PA – Today’s jobs situation seems to be a tail of two markets. On one hand, nationwide unemployment is hovering near record highs at over 9%. On the other hand, advanced CNC manufacturers are having a hard time finding the skilled help they need to meet customer demands in the face of increased part complexity, reduced lot sizes and shorter lead times. While many leading trade magazines tout the benefits of multi-tasking Turn-Mill Centers and Swiss-type lathes, actual end users of these machines are finding harder and harder to find the skilled personnel to take advantage of the productivity benefits these machines have to offer.

“Catch phrases like ‘done in one’, ‘dropping the part complete’ and ‘one hit machining’ are becoming more and more common in the industry,” says PartMaker Inc. division President Hanan Fishman. “However, while the machines capable of achieving these results are becoming more common place, the skills to take advantage of the unique benefits multi-tasking equipment are becoming harder to find. As a result, we here at PartMaker are bringing our unique resources to help manufacturers get more out of their multi-tasking Turn-Mill Centers and Swiss-type lathes by offering our training services for free or at reduced cost.”

The PartMaker Inc. division of Delcam Plc wants to do all it can to help close this skills gap by offering free or reduced cost training on its software. Free classroom training for one student will be provided to any new or existing customer ordering over $10,000 worth of software. For customers only wish to be trained, PartMaker Inc. will offer a 20% discount to its standard training rates. To take advantage of this offer, customers need only place their order in 2011, but can actually take the training in 2012 if they wish.

Training on PartMaker CAM software for multi-axis Turn-Mill and Swiss applications is as unique as the software itself. Training classes are specifically focused on the issues related to multi-axis turning. All classes are taught by PartMaker’s application engineers, engineers with decades of combined experience in CAD/CAM applications and practical CNC programming.

More on PartMaker
PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features. It thus relieves the user from reentering the same features information for subsequent parts. It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data. Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions. Delcam Plc is publicly traded on the AIM exchange in London. While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

PartMaker’s applications team provides end user training in facilities in Chicago, Los Angeles and Philadelphia