New Spinner Hanger Shot Blast

Viking Blast & Wash Systems announces the release of their newest blaster in it’s Industrial line of Spinner Hanger blasters. The SH 3660. This new and redesigned unit has a wider 36″ wide by 60″ tall blast zone than its predecessor the SH 3460, and brings new efficiency to consumers.

This redesigned unit eliminates the need for a lower screw auger reducing wear while improving efficiency. The air intake is very aggressive and allows for application of more than 2500 CFM yielding cleaner abrasive and a cleaner cabinet. The drum is made of manganese and is lined with 1/2″ thick cast chrome/moly liners giving the highest degree of wear resistance. Most applications are covered by the standard offering, but can also be fitted with a rotary scalping drum, auxiliary abrasive hoppers and 20 HP, 25 HP or 30 HP blast wheels verses the standard 15 HP. Viking uses safety light curtains as standard with two palm buttons yielding the highest level of safety offered in the market. All Viking cartridge style dust collectors are sold with NFPA required deflagration panels as standard.

Viking Blast & Wash Systems offers industrial cleaning solutions for all sizes and shapes of metal parts. To receive a copy of the new brochure or for information on any of the shot blast, wash, or vibratory equipment offered by Viking, please call 1-800-835-1096, email sales@vikingcorporation.com or visit their website at www.vikingcorporation.com.

Delcam’s new web site for PartMaker CAM system for production machining

Delcam has launched a new web site, www.partmaker.com, for its PartMaker CAM system for programming the full spectrum of production machining equipment. The site details the many benefits that have prompted thousands of users with sophisticated machine tools to select PartMaker for their programming needs.

A key part of the new PartMaker site is a series of video testimonials from some of these customers. Many of these companies are from the medical industry, the largest outlet for PartMaker, with others from aerospace, electronics, general engineering and contract manufacturing. Similarly, they use a range of high-end machine tools from suppliers including Citizen, Star, Mazak, Nakamura-Tome, Tsugami, Doosan and Mori Seiki among others. All, however, rely on PartMaker to produce complex, high-precision parts, with the shortest-possible set-up times and cycle times.

Visitors to the site can also obtain details and video demonstrations on the latest version of the software, PartMaker 2012. Major highlights of the release include improved visualisation, more powerful simulation of vertical and horizontal machining centres, support for the latest breed of multi-axis bar-fed mills, turn-mill centres and Swiss-type lathes, greater flexibility and control in process development and much, much more.

The new PartMaker site features a modern, easy-to-navigate interface to allow visitors to find information relevant to their industry and machining application. This new style follows the format of new websites being introduced for Delcam’s other manufacturing software.

It includes links to Delcam’s international reseller network so that visitors can contact their local representative for further information or to request an evaluation copy.

There are also links to many of Delcam’s technology partners, including machine tool builders and cutting tool suppliers. Videos from recent exhibitions can be viewed where these companies have used Delcam software to program their demonstrations.

Mini Toolholder Clamps 0.3mm Tools

 

The TRIBOS-Mini directly clamps the smallest of tool shanks consistently along the entire axis. Machining medical, dental and micro level parts are the most challenging applications faced today. This innovative toolholder from SCHUNK eliminates troublesome collets, collet nuts and inconsistent tool clamping.

With run-out accuracy of less than 3 microns and a balance grade of G2.5 at 25,000RPM, high RPMs and fast federates are achievable. Unique in the proven TRIBOS design is the direct clamping through the elasticity of the tool holder material. The patented TRIBOS technology utilizes a polygon form in the clamping bore to generate the clamping.

Cutting tool clamping results are simplified without influence of operator. The holder is inserted into the TRIBOS press and cutting tool is released in less than 30 seconds.

TRIBOS-Mini offers all of the benefits of the TRIBOS family, with an extensive line of holders and extensions. No longer are compromises necessary when clamping the smallest of cutting tools.

About SCHUNK:
SCHUNK is a family owned operation and a global player in one. Totaling more than 60 years of experience, SCHUNK is a leading worldwide manufacturer of toolholding components, workholding systems, and automation components. With a reputation for high quality products, absolute precision, and continuous innovation, SCHUNK is a reliable partner. For more information, visit www.schunk.com

RMT Robotics Mentors Students in FIRST(R) Lego(R) League and FIRST(R) Robotics Competitions

GRIMSBY, Ontario, Canada (Dec. 14, 2011) – Employees of RMT Robotics® (www.rmtrobotics.com), a Cimcorp Oy company, are donating their time to mentoring teams of local Ontario elementary, secondary and high school students in preparation for the annual FIRST® Lego® League (F.L.L.) and FIRST® Robotics Competitions (FRC).

For Inspiration and Recognition of Science and Technology (FIRST) is dedicated to inspiring young people to be leaders in science and technology through hands-on, team-based robotics challenges. Teams are supported by local mentors who provide engineering experience and technical expertise to students throughout the creation and competition stages of FIRST robotics challenges.

RMT employees have been involved with a variety of age-specific FIRST robotics teams for the past five years –even starting a new team in 2011. Mentoring programs include:

Elementary School: RMT Engineering Manager Matt Alderson coaches F.L.L. team GARF, eight students from Guardian Angels Catholic Elementary School building robots out of Lego pieces while researching real-life engineering problems surrounding food safety. GARF will compete as defending champions in the F.L.L. Food Factor Challenge on Dec. 17, 2011, at Niagara College. Alderson and GARF are also serving as mentors to a new F.L.L. team at St. Thomas School in Waterdown, Ontario.

High School: Alderson started a new team in 2011, “MakeShift Robotics” team 4039, at St. Mary Catholic Secondary School in Dundas, Ontario. Made up of 20 students, “MakeShift Robotics” will compete with their robot at the Waterloo Regional Qualifier March 22-24, 2012, at the University of Waterloo. RMT employees, including RMT Manager of Operations Rick Trigatti, have assisted and mentored FIRST team 2056 from Stoney Creek, and new team 4022 from Waterdown High School in Ontario. Billed by FIRST as the “varsity sport for the mind,” high school teams and their mentors spend six weeks building robots from an unassembled kit of parts, program those robots and compete in regional and national competitions throughout the season.

In addition to teaching students job skills in the fields of design, programming, web development, finance, marketing and project management, mentors to FIRST teams serve as positive role models who inspire values of teamwork, self-starting and time management.

“FIRST competitions are a great way to spark interest in the fields of engineering, science and technology among students,” said Alderson. “RMT is proud to be a part of these innovative and exciting programs to support the next generation of robotics engineers.”

For more information, please contact Lori Vaughan, Marketing Coordinator, RMT Robotics, at lorivaughan@rmtrobotics.com.

Okuma TechTrek Showcases Manufacturing Solutions

Charlotte, NC (December 14, 2011) – In a three-day event December 6-8, Okuma America Corporation and their distributors hosted over 200 manufacturing professionals at the Okuma and Partners in THINC facilities in Charlotte, NC. With 24 machines on display and 29 Partner representatives on hand to address questions, attendees had the opportunity to truly explore potential manufacturing solutions and discover ways to improve their productivity.

Tim Thornton, Controls Product Specialist, provided information about Okuma’s Intelligent Technologies and helped attendees understand how the THINC®-OSP control monitors and analyzes information from machine performance to improve productivity by reducing chatter, managing thermal deformation and helping to prevent catastrophic machine crashes.

Larry Schwartz, Chief Strategy Officer, challenged manufacturers to question the status quo and utilize existing technology to reduce costs, improve quality and increase productivity. He shared insights from his 43 years of experience in manufacturing to illustrate how easy it is to become complacent by doing what we’ve always done. His viewpoints and insights inspired event participants to seek out the Partners and explore ways to improve their processes.

Partner equipment on display included the Iscar Matrix tool management system, MacMan-Net from dataZen, TMAC auto-compensation software from Caron Engineering, workholding solutions from Busche, Kitagawa, Koma Precision, SMW Autoblock, Schunk, Riten and WTO, automation equipment from KUKA Robotics, LNS, Edge Technologies, Gosiger Automation and IEMCA, tooling from Sandvik, Command Tool and Kennametal, gauging from Renishaw, Zoller, Marposs, Blum, Edmunds Gages and Hexagon Metrology, coolant solutions from MP Systems, Chipblaster and Qualichem, CAD/CAM systems from Esprit and Mastercam.

As a showcase for Partners in THINC, the event provided an education for many attendees as they discovered the depth and breadth of companies represented. One participant commented, “I wasn’t aware of all of the different companies operating as one in the same building. The fact that you can bring together so many suppliers that are competitors and have them working together is a great resource for the end customers such as myself.”

Featured equipment included an MCR-A5C double-column machining center, Multus B-750 horizontal lathe, a GA-26T grinder and the new Okuma AMPS flexible manufacturing system which is connected to 3 MB-4000H horizontal machining centers. Applications engineers and product specialists were on hand to personally discuss manufacturing problems and work with customers and partners to solve specific operating and processing issues.

In addition to the equipment and Partners, attendees were treated to a full tour of the Okuma facility, including stops at the service areas – spindle and board repair and the call center. Technicians explained how Okuma’s spindle exchange and board repair programs are designed to keep manufacturers operating, even when their spindles or boards go down. If a spindle or board fails, Okuma overnights a replacement even before the customer returns the failed unit – getting the customer up and operational as soon as possible.

Attendees were excited and energized by the event and left with a good understanding of Okuma’s wide product range, strength of technology and commitment to partnership and service. One visitor commented, “I’m 50 years old and have been in manufacturing my whole life and attended many shows. I have never been more impressed or inspired after meeting and speaking with the groups there (at Okuma).”

Okuma will host more learning events in 2012, including a series of Lunch & Learn events at the Partners in THINC facility and at the Okuma Tech Centers in Chicago and Houston.

About Okuma America Corporation:
Okuma America Corporation is the US based affiliate of Okuma Corporation, a world leader in the development of computer numeric controls (CNC) and machining technology, founded in 1898 in Nagoya, Japan. Known for its technology leadership and world-class manufacturing, product quality and dedication to customer service, Okuma strives to be the machine tool solution provider to manufacturers worldwide. For more information, visit www.okuma.com

About Partners in THINC:
Partners in THINC is a unique facility and concept offering integrated solutions and a one-stop-shop designed to streamline current manufacturing processes, improve capabilities, or for exploring advanced manufacturing options. Each member of Partners in THINC brings specialized equipment, expertise and a commitment to provide the best possible integrated solutions to the end-user. For more information, visit www.partnersinthinc.com.

Ultra Tech Machinery Introduces Portable Specialty Machine Tools

Cuyahoga Falls, OH. . .Ultra Tech Machinery, a unique and innovative manufacturing solution provider, has shipped another portable milling, drilling, specialty machine tool. This equipment is ideal for applications where the work piece is too large or the location too remote. Ultra Tech portable machines offer the latest technological advantages while enabling users to meet their CNC cutting needs.

Ultra Tech custom portable machines are designed and built around the customers’ specific requirements. With that in mind, the equipment offers a wide range of axis control, axis stroke, spindle horse-power and overall capability. The machine that was recently shipped was designed to be driven underneath the work piece, positioned in place and then engaged to the machine.

“Ultra Tech’s portable machine tools are just another way we customize our metal cutting equipment for any application,” notes Director of Sales Willie Eichele.

Visit www.utmachinery.com to learn more about Ultra Tech Machinery’s portable specialty machine tools or about the company’s full capabilities.

Gildemeister Announces the ULTRASONIC 65 monoBLOCK® & LASERTEC 65 Shape New Integrated Machines with 5-Axis and Ultrasonic Machining Functions

Chicago, Illinois, December 14, 2011 – Mori Seiki has started taking orders for the ULTRASONIC 65 monoBLOCK® equipped with ultrasonic machining functions and the LASERTEC 65 Shape equipped with laser machining functions.   Both machines are designed based on the DMU 65 monoBLOCK ® 5-axis control machining center made by Mori Seiki’s collaboration partner, GILDEMEISTER AG of Germany.    The DMU 65 monoBLOCK ® is part of the new DMU monoBLOCK ® series of next generation machine tools with excellent cost performance. The DMU 65 monoBLOCK ® uses a 2-axis trunnion table *1 for the first time in the DMU monoBLOCK ® series, handling large workpieces of up to 2200 lbs.  The machine features a compact design with a footprint of 24.6 ft 2, as well as a large door with an opening width of 56 in. The expansive door opening offers a wide work area and improved access to the machine. It also allows easy access for loading and unloading large workpieces by crane. These two machines have been launched in response to customer demand for 5-axis machining of difficult-to-cut materials such as ceramic and super hard metals while maintaining fine cutting and environment-friendly machining.   And there has also been growing demand for 5-axis machining center, as the workpieces become more complicated. Each of the newly released 5-axis machining centers improves productivity and cost performance by performing multiple processes that usually require special machines.

The ULTRASONIC 65 monoBLOCK®

ULTRASONIC 65 monoBLOCK ®
The ULTRASONIC actuator system used on the spindle is a patented technology of GILDEMEISTER, allowing a 5-axis machining center to perform ultrasonic machining through HSK interface.  Ultrasonic machining reduces cutting forces by applying longitudinal ultrasonic vibration to rotational movement of a tool during grinding.  For this reason, ultrasonic machining can significantly improve machining quality in regards of surface finishes of less than Ra *1 0.2 µm as well as reduction of micro-cracking of extremely hard, but brittle material including glass, ceramic and super hard metal. Ultrasonic machining is also a process that attracts attention from the dental prosthesis market including manufacturing of artificial teeth and implants, but the ULTRASONIC 65 monoBLOCK ® can also handle much larger workpieces.  The machine is suitable for grinding glass ceramic lenses for artificial satellites,  parts for semiconductors and aircraft engine parts made from Carbon Silicon *2 or Nitric Silicon *3 . The ULTRASONIC 65 monoBLOCK ® realizes high-efficiency machining of large-diameter workpiece of high-tech materials by integrating 5-axis milling and ultrasonic machining.

LASERTEC 65 Shape  
By mounting a fiber laser scanning head on the spindle through the HSK interface, laser surface texturing can be performed on a 5-axis machining center. Surface texturing is a machining method used to produce various patterns such as wood grain and leather grain on workpiece surfaces. The LASERTEC 65 Shape opens up new possibilities by enabling more complex geometrically defined 3D-structures in free-forms. Laser surface texturing allows the user to create nearly unlimited wide variety of patterns (including customized 3D-textures) with greater accuracy than conventional etching in shorter machining times. It can also recreate the same pattern repeatedly. Furthermore, laser surface texturing is also an environmentally friendly machining method, especially when compared with etching, which uses chemicals and generates industrial waste.

Offering both cutting and lasering on one machine, the LASERTEC 65 Shape is capable of handling the entire machining process from roughing to laser surface finishing, and is an ideal solution for die and mold making. The LASERTEC 65Shape provides complete machining for a wide range of dies and molds including injection molds and interior automobile components.

Additionally, the intelligent cross-process LASERSOFT-3D-TEXTURE software enables the machine to expand the range of surface texturing design variations. Monochrome image data in bitmap format *4 printed images, as well as individually newly designed 3D-textures, can be converted into laser machining programs. The programs can be seamlessly projected onto large or free-form surfaces. The machine also features the 3D collision checking and automatic programming functions as standard, ensuring simplified operations and efficient 5-axis laser machining.

1  The structure which has rotational and support axes on both sides of table. It enables the table to tilt like a cradle.
2  Ra is Arithmetic Mean Deviation of the Profile. This is a unit stands for surface finish. Less than Ra 0.2 µm shows high-definition surface like mirror.
3  SiC, hard but brittle material. High resistance for heat and abrasion
4  Si3N4, hard but brittle material. High resistance for heat and abrasion

DMG / Mori Seiki offers extremely reliable machine tools that are distributed worldwide. DMG / Mori Seiki’s American headquarters is in Chicago with offices in Boston, Charlotte, Cincinnati, Dallas, Detroit, Los Angeles, New Jersey, San Francisco and Seattle. For more about DMG / Mori Seiki USA and the products in the DMG / Mori Seiki line, visit www.dmgmoriseikiusa.com or call (847) 593-5400.

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Photo caption: The ULTRASONIC 65 monoBLOCK® & LASERTEC 65 Shape combine 5-axis machining with ultrasonic and laser technologies, respectively, to provide multi-function machining that negates the need for specialty machines.

Hardinge Announces Richard L. Simons Appointed Chairman of the Board to Succeed Kyle H. Seymour

ELMIRA, N.Y. – Hardinge Inc., a leading international provider of advanced metal-cutting solutions, today announced that its Board of Director has elected Richard L. Simons, President and Chief Executive Officer of Hardinge, to the additional position of Chairman of the Board effective February 14, 2012.

Mr. Simons will succeed Kyle H. Seymour, who announced that he will be resigning as Chairman and as a director effective February 14, 2012, in order to devote his full time to other commitments. Mr. Seymour has served as a director since 2004 and was appointed Chairman of the Board in 2008.

Mr. Seymour noted, “I am confident that Rick’s industry experience, in depth operating knowledge and strong communication skills will continue to serve the Board and the Company well in his expanded role.”

Mr. Simons also serves on the Board of Directors for the Association for Manufacturing Technology (AMT).

About Hardinge Inc.
Hardinge is a global designer, manufacturer and distributor of machine tools, specializing in SUPER PRECISION(TM) and precision CNC Lathes, high performance Machining Centers, high-end cylindrical and jig Grinding Machines, and technologically advanced Workholding & Rotary Products. The Company’s products are distributed to most of the industrialized markets around the world with approximately 75% of its sales outside of North America. Hardinge has a very diverse international customer base and serves a wide variety of end-user markets. This customer base includes metalworking manufacturers which make parts for a variety of industries, as well as a wide range of end users in the aerospace, agricultural, transportation, basic consumer goods, communications and electronics, construction, defense, energy, pharmaceutical and medical equipment, and recreation industries, among others.. The Company has manufacturing operations in the United States, Switzerland, Taiwan, China and the United Kingdom. Hardinge’s common stock trades on NASDAQ Global Select Market under the symbol, “HDNG.” For more information, please visit http://www.hardinge.com

About Morris Group, Inc.
Morris Group, Inc. (www.morrisgroupinc.com) is a privately held company which owns and operates fourteen divisions that supply high performance manufacturing technology and related engineering and support services to manufacturers throughout the Eastern half of the United States.

 

Mitutoyo America Corporation Announces New President

(Aurora, IL), Shigeyuki Sasaki has been appointed the new President at Mitutoyo America Corporation, headquartered in Aurora, Illinois. Sasaki has served numerous roles within Mitutoyo Corporation for the last 35 years including; New Product Development and Quality Control Departments in Utsunomiya, Japan; Manager of Purchasing and Planning in Mitutoyo Germany; General Manager in Mitutoyo South America; and recently Vice President and Executive Vice President of Mitutoyo America Corporation. He will remain as an active member of Mitutoyo Corporation’s board of directors.

“To retain the leadership role in the metrology market, Mitutoyo America Corporation is committed to continue providing high tech, durable products which meet our customers’ demands. We are excited to move forward to the “next- level”, under the guidance of Mr. Sasaki, whose leadership success has been a result of taking a hands-on, bottom building and cross-functional communication approach,” states John Westhaus, Executive Vice President of Mitutoyo America Corporation.

Sasaki succeeds Mikio Yamashita, who served as President of Mitutoyo America Corporation since 2006. Yamashita will return to Mitutoyo Corporation headquarters in Kawasaki-shi, Kanagawa, Japan at the end of the year, but will always be fondly remembered at Mitutoyo America for his insightful wisdom, compassionate nature and enthusiastic personality. He will continue his career with the corporation where he previously served as President of Mitutoyo Canada, Vice President of Mitutoyo Netherlands, Logistics Manager of Mitutoyo Germany and Sales Manager of Mitutoyo Netherlands.

John Westhaus, formerly Vice President of Capital Equipment Sales will assume Sasaki’s role of Executive Vice President. John has held many positions within Mitutoyo America Corporation throughout his 28 years of service with the company.

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Mitutoyo Corporation is the world’s largest provider of measurement and inspection solutions offering the most complete selection of machines, sensors, systems and services with a line encompassing CMM (Coordinate Measuring Machines), vision, form and finish measuring machines, as well as precision tools & instruments, and metrology data management software. Mitutoyo’s nationwide network of Metrology Centers and support operations provides application, calibration, service, repair and educational programs to ensure that our 6,000+ metrology products will deliver measurement solutions for our customers throughout their lifetime.

NEW PRODUCT: Premium Reversible Drum Vacuums Available

EXAIR’s new Premium Reversible Drum Vac™ System comes complete with a 30, 55 or 110 gallon drum, ready to use for your specific application. Its high powered vacuum fills a 55 gallon drum in less than two minutes. Then with the simple turn of a knob, the same stainless steel pump quickly empties the drum.

The Reversible Drum Vac is compressed air powered and attaches to the included drum. It is extremely quiet at 86 dBA, making it suitable for a wide variety of applications. There are no motors or impellers to clog or wear out. It is covered by a five year warranty.

The Premium Reversible Drum Vac System comes complete with a two-way pump assembly, shutoff valve, 10′ (3m) static resistant hose, 20′ (6m) compressed air hose, heavy duty tools, spill recovery kit, toolholder (most systems), drum dolly and 30, 55 or 110 gallon drum with lock ring and lid. Prices start at $995.