MSC Industrial Direct Co., Inc. Releases 2010 SPI® Precision Measuring Catalog

Melville, New York, August 27, 2010 – MSC Industrial Direct Co., Inc. today announced the release of its 2010 SPI® Precision Measuring Catalog. The 104-page, full color catalog features more than 7,000 of the most popular tools and accessories, including many new and unique products from SPI, also known as Swiss Precision Industries.

For over 50 years, SPI has continuously introduced exciting new products to the market while keeping three principles in mind: Precision, Quality, and Value.

The catalog also features over 1,000 SPI brand precision tools and gages that ship with a certificate of calibration traceable to NIST or NPL. A symbol notates these items when they appear in the catalog.

“To be competitive in today’s market, manufacturers need to be entirely confident in the precision of their measurement tools,” says Allan Neuman, General Manager of SPI. “With this new program, we’ll be providing customers with a definitive guarantee that their tools are of high quality, defect free, and comply with the required standards. This results in savings of both time and money.”

To order MSC’s 2010 SPI Precision Measuring Catalog, please visit http://www.mscdirect.com or call 800.645.7270.

PartMaker to Unveil Dedicated Programming for Bar Fed Mills at IMTS 2010

Fort Washington, PA – PartMaker Inc., a division of Delcam Plc, will unveil a new, specialist functionality for the programming and simulation of Bar Fed Mills at IMTS 2010 in Chicago, IL. This new functionality will be available for use in PartMaker Version 2011, which will be previewed at the show and is slated for release in the fourth quarter of 2010.

The new specialist software from PartMaker provides more realistic simulation of the machining processes carried out on Bar Fed Mills with unique architectures from such leading builders as Willemin-Macodel, Bumotec, Chiron, Mazak, Star, Tornos-Almac, Stama among others. Bar Fed Mills are a unique breed of mill-turn centers that combine the continuous production capability of traditional bar-fed turn-mill center with platform of a vertical machining center.

PartMaker CAM software has a unique ability to automate the programming of Bar Fed Mills as a result of the blend of two unique technologies it employs. For parts with features requiring 2-axis, 2 ½ axis, 3-axis and 3+2 machining, the software employs a patented “Divide and Conquer” programming strategy to automate programming. PartMaker’s Patented Divide and Conquer technique makes programming the multi-axis operations found on a Bar Fed Mill easier by allowing the programmer to break the part down into a series of simpler operations. When a part requires simultaneous 5-axis programming, PartMaker is able to integrate the extraordinarily sophisticated 5-axis machining strategies found in PowerMILL, Delcam’s industry leading CAM system for automating the programming of complex shapes like turbine blades.

PartMaker users of Bar Fed Mills have already been able to take advantage of this unique combination of technology for some time. The new version of PartMaker, to be previewed at IMTS, will take users to another level of productivity by allowing them to simulate the very unique kinematics of Bar Fed Mills in the PartMaker 3D Simulation environment.
“We at PartMaker Inc. see Bar Fed Milling technology as a major part of the future of complex, small parts manufacturing,” says Hanan Fishman, President of the PartMaker Division of Delcam Plc. “These machines are effectively miniature “machine shops in a box”, allowing users to produce highly complex, tight tolerance parts with minimal set-up time.”

“Programming these machines also raises unique challenges from a tool path development, simulation and post processing perspective. As a result, we have invested heavily in R&D to create a CAM solution specifically tuned to the needs of the users of Bar Fed Mills,” says Fishman. “Already, many of our users, especially those in the medical device arena are benefiting from these developments, and the improved simulation which will be available in PartMaker Version 2011 will allow our users to be even more productive.”

In addition to the improvements made in the simulation of Bar Fed Mills in PartMaker Version 2011, the company is also introducing a new 3D CAD system at IMTS 2010 called the PowerSHAPE Companion for PartMaker. While this new product is not directly related to automating the programming of Bar Fed Mills, it will be especially helpful to users using such machines to program 5-axis simultaneous operations by allowing them to create, manipulate and repair 3D geometry to facilitate more efficient 5-axis machining operations.

More on PartMaker
PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features. It thus relieves the user from reentering the same features information for subsequent parts. It also improves productivity by placing the emphasis on tool management functions.

PartMaker pioneered the field of CAM software for Turn-Mills and Swiss-type lathes with its patented Visual Programming Approach for programming multi-axis lathes with live tooling. It assures quicker learning and easier use. It makes an extensive use of pictures to help the user describe tools, part features and machining data. Synchronization of tools working on multiple spindles is achieved by a few mouse clicks.

PartMaker Inc. is a subsidiary of Delcam Plc, the world’s leading developer and supplier of complete CAD/CAM software solutions. Delcam Plc is publicly traded on the AIM exchange in London. While PartMaker is sold direct in North America by PartMaker Inc. PartMaker is sold overseas through a network of sales partner offices operating in over 120 countries.

JOINING TECHNOLOGIES ANNOUNCES NEW LASER ADDITIVE MANUFACTURING FACILITY IN EAST GRANBY, CT

Joining Technologies, an innovator in laser cladding, electron beam and laser welding applications, announces that it is adding a new laser cladding work cell to its laser additive manufacturing division and will open an additional production facility in September 2010 to house the unit along with other equipment related to the laser additive process. The standalone 10,000 square foot multipurpose industrial flex building is located at 17 Kripes Road, East Granby CT, less than a mile from Joining Technologies’ headquarters.

The new facility will be dedicated to laser additive (laser cladding) manufacturing, a process used to improve the mechanical and corrosion resistance properties of a wide range of parts. With drive through and dock height access, the building will have the capacity to lift and manipulate parts up to 3.5 tons. It will contain laser cladding equipment capable of processing parts up to 40 feet long. The facility’s location near Bradley International Airport and major highways makes it easily accessible to customers.

“We are excited to open this new facility in response to our growth in this area,” said Dave Hudson, company president. “The new wholly-owned division of Joining Technologies is expected to add several jobs over the next year.”

In addition to the state-of-the-art manufacturing facility, the building will also be the future home of a laser additive technology institute, North America’s first and only center of excellence for laser additive manufacturing.

The joint venture with a leading European-based authority on laser additive manufacturing processes will focus on laser additive processes for original equipment manufacturers (OEM’s) in the aerospace, power generation, marine engine, and other high value industries. Research and development will be conducted to produce methods and parameters to repair high value parts and put them back into service or create new parts using laser additive processes.

FANUC REACHES MILESTONE OF MANUFACTURING OVER 10 MILLION SERVO MOTORS

HOFFMAN ESTATES, IL – (August 26, 2010) FANUC CNC America recently reached the milestone of manufacturing over 10 million servo motors with 40,000 large servo motors from 100Nm to 3000Nm continuous torque.

At FABTECH, FANUC CNC America will be demonstrating a stamping press simulation utilizing a main ram controlled by a FANUC large servo motor and an additional servo controlled die cushion. This configuration optimizes the advantages of a servo controlled press.

In metal forming and injection molding, servo systems are being utilized as a replacement to hydraulic actuators or a constant speed motor with flywheel. The machines that see benefits to large AC servo motors are those that require higher precision or flexibility. A large servo system improves productivity and provides a rapid ROI when compared to hydraulic or flywheel based machines.

General benefits to a synchronous servo solution:

  • Controllability – Using advanced digital drives makes a high degree of controllability possible.
  • Reliability – No brushes, servo values, etc., to fail.
  • Long Life – Only the bearing life limits the overall lifespan.
  • Higher RPM – Using a PWM drive makes higher speeds possible.
  • Accuracy – Fully closed loop systems. FANUC large servo motors come standard with a 1 million PPR encoder with a 16 million PPR option.
  • Acceleration – The rotor can be lower weight and utilize rare earth magnets easily lowering inertia and increasing torque. These factors allow these motors to accelerate rapidly.
  • Energy Savings – Power line regeneration during deceleration saves up to 50% over a hydraulic or standard electric system.
  • Environmental Concerns – Noise, oil use and shop air are all reduced.
  • Safety – The control system can utilize redundant monitoring of critical components needed to be compliant with machine safety requirements.
  • Maintenance – The control system contains many diagnostics and messages reducing the mean time to repair.

FANUC CNC America offers servo motors up to 530KW peak power output. Up to 4 drives can be used to control one motor and up to 8 motors can be driven in tandem to provide large design flexibility and output power that can control the very large stamping presses. All our motors use digital drives, are PWM controlled and all the large motors use power line regeneration for lower cost of operation.

FANUC servo technology has won awards for its technology and energy savings abilities.

As a subsidiary of FANUC LTD., FANUC CNC America is the exclusive provider of industry leading FANUC CNC systems and solutions in the Americas. FANUC CNC America provides a one-stop shop for comprehensive CNC solutions including industry-leading control systems, a complete range of reliable drives and motors and turn-key CO² laser solutions. FANUC CNC America also offers world-class engineering support, genuine FANUC parts, repair and factory automation solutions and training programs.

For more information, visit us at FABTECH, Booth #2353 or contact FANUC CNC America, 1800 Lakewood Blvd., Hoffman Estates, IL 60192, phone: 1-888 FANUC US (888-326-8287), e-mail: fanuc.marketing@fanuccncamerica.com, website: www.FanucCNC.com.

Mori Seiki Partners With Ellison Technologies in Canada 

Chicago, Illinois, August 23, 2010 – Mori Seiki announced today that it has entered into a distribution agreement with Ellison Technologies to serve and support Canada, effective August 9, 2010.

“Having Ellison Technologies as our new exclusive distributor in Canada will allow us to leverage our valued partnership and synergy we currently share in the U.S.,” said Jim Okada, President of Mori Seiki Americas.

For the past 14 years, Ellison Technologies has supported the Mori Seiki line in British Columbia with great success. Additionally, Ellison Technologies brings over 55 years of machine tool experience in the United States and is known in the industry as a total manufacturing solutions provider. This expansion makes Ellison Technologies the largest machine tool distributor in North America.

“We’re very excited about expanded partnership with Mori Seiki in Canada,” said Graham Hooper, president of Ellison Technologies’ Western Region and Canada. “We pride ourselves on the fact we’ve been able to grow as a result of the success and growth of our customers. We look forward to this continued partnership approach with the Canadian market by enabling them to become globally competitive through the integration of advanced technology, robotic automation and engineering capabilities.”

Ellison Technologies, in full partnership with Mori Seiki, will begin operations in a new facility in Mississauga, Ontario. The technical center and showroom will enable Ellison Technologies to provide Mori Seiki customers the best in sales, service, and engineering.

New Facility/Contact Information:
6497 Edwards Blvd.
Mississauga, ON L5T2V2
Phone: 877.765.1331
Fax: 905.656.0234
Parts: 888.207.2787

Sandvik Coromant Announces Technologic Event Focusing on Difficult-to-Machine Materials

Sandvik Coromant has announced that it will be holding a Technologic event focused on machining processes for applications with difficult-to-machine materials. The event will take place on October 27, 2010 at the Sandvik Coromant Productivity Center in Schaumburg, Illinois and feature a variety of sessions from 9:00 am to 6:00 pm.

The morning portion of Technologic will focus on machining techniques for applications in heat resistant super alloys, titanium, composites, cobalt chrome and hardened steels. Three afternoon presentations will cover innovations in PCBN tooling, the financial impact of productivity improvements and Sandvik Coromant’s 2010 product introductions. Each of these presentations will be offered at 1:00 pm, 2:30 pm and 4:00 pm, to provide attendees with the flexibility to easily attend any or all of them.

“We have been holding Technologic events for a year now and the feedback has been tremendous,” says John Israelsson, president of Sandvik Coromant. “The technical material presented through these events supercedes any individual products and gets to the heart of processes that can help American manufacturers further enhance their competitive advantages. By working together with partners throughout the industry, we’re able to bring together a powerful base of expertise and put it at a manufacturer’s fingertips.”

Technologic will showcase cutting demonstrations on equipment from DMG, Haas, Mazak, Mori Seiki and Okuma. Additionally the Productivity Center’s Smart Hub will be manned by cutting tool experts all day, who will be available to answer questions and offer advice on attendees’ most demanding applications.

The Sandvik Coromant Productivity Center in Schaumburg, Illinois is located at:

Sandvik Coromant Productivity Center
1665 North Penny Lane
Schaumburg, IL 60173

To register for Technologic, please visit http://www.regonline.com/2010technologic.

Mazak Expands Online Training Class Offerings

Florence, Kentucky, August 19, 2010 – Mazak Corporation today announced that it has further expanded the online portion of its comprehensive Progressive Learning program with the development of four new Mazak-specific programming classes offered in partnership with ToolingU.com. These new classes provide users with a web-based, self-paced introduction to Mazak machine controls, which allows shops to program in either a conversational mode with MAZATROL or EIA/ISO programming environment.

Two of the four new classes teach MAZATROL EIA/ISO (G-code) programming for mills and turning machines, as well as NEXUS turning and milling operations. The other two classes provide instruction on creating MAZATROL conversational programs for mills and lathes. These four new classes join the 16 other Mazak-specific classes offered at ToolingU.com, the industry’s most popular online training source for manufacturing.

Mazak’s Progressive Learning program takes a unique approach to education and training to maximize student understanding and retention. Mazak’s Progressive Learning program offers a comprehensive range of classes, from basic to master elite in a variety of formats. Formats and structure for each class are determined based on the complexity and applicability of the course content, as well as the means by which the content is best imparted to the user. This tiered approach to learning is illustrated in the Mazak Pyramid of Learning.

In the Progressive Learning model, basic-level classes are most appropriate for a self-paced, online environment. By offering this level of class online, shops benefit from the convenience of web-based content, increased accessibility to training and reduced costs.

“At Mazak, we understand that people are a shop’s greatest asset,” said Brian Papke, president of Mazak Corporation. “Skilled, well-trained operators are able to better maximize new technology and improve manufacturing processes. Our Progressive Learning approach ensures that regardless of need, location or budget, shops have access to the comprehensive range of education and training they need. These programs offer customers the opportunity for training in their individual plants, or they can attend training sessions at Mazak Technology Centers and Distributor Technical Centers”

In addition to its online class offering, Mazak offers a complete range of hands-on, maintenance, programming and user group classes at the Learning Center in Florence, Kentucky, as well as its seven Regional Technology Centers in North America.

For more information on Progressive Learning and to register for upcoming classes, please visit, www.mazakusa.com/learning.

About Mazak Corporation
Mazak Corporation is a leader in the design and manufacture of productivity-improving machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky recently initiated a $9 million manufacturing expansion. The facility’s “Production on Demand” manufacturing concept uses the latest in machine tool technologies as part of its lean strategy. Continuous training and development of the workforce has created a “lean” culture, which has created opportunities for continuing growth in America. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to its customers. For more information on Mazak’s products and solutions, visit www.mazakusa.com.

Mazak Announces VIP Technology Partnership Program

Florence, Kentucky, August 17, 2010 – Mazak has announced the launch of Value Inspired Partners (VIP), a new technology partnership program, which is designed to further support customers and provide them with total manufacturing solutions. Stemming from a constant commitment to American manufacturers, this new program represents an increased level of partnership with companies that manufacture equipment, software and accessories. To be VIP certified, companies must provide products and services that transcend traditional supplier relationships and regularly meet a set of qualification criteria.

Criteria for VIP certification include the minimum of the following:

  • Be a recognized leader with unique, innovative and high quality products
  • Provide extensive pre- and post-sales support
  • Add value to customer processes and provide system solutions
  • Maintain a culture of ethical business standards and practices

“Over the last decade, the rate of technological innovation has increased substantially across all types of manufacturing equipment and software,” says Brian Papke, president of Mazak Corporation. “To provide the best possible solutions to end users, manufacturers in any specific product category cannot operate in a vacuum. By establishing productive partnerships with producers of complementary technologies, we offer customers a more diverse array of technical expertise and achieve development of truly optimized solutions.”

Sandvik Coromant has been certified as the first member of the Mazak VIP program, and the selection process is ongoing for several other potential members.

“We are pleased to be the first member of the VIP initiative,” said John Israelsson, president of Sandvik Coromant USA. “We will work with this new program to bring our customers a complete machining solution to the shop floor.”

Companies that qualify for the VIP program will work closely with Mazak, both in product development and in creating value-added training events and seminars for American manufacturers. VIP Members will also benefit from cooperative marketing efforts when appropriate.

For more information on the new Mazak VIP program, please visit MazakUSA.com/VIP.

About Mazak Corporation
Mazak Corporation is a leader in the design and manufacture of productivity-improving machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky recently initiated a $9 million manufacturing expansion. The facility’s “Production on Demand” manufacturing concept uses the latest in machine tool technologies as part of its lean strategy. Continuous training and development of the workforce has created a “lean” culture, which has created opportunities for continuing growth in America. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to its customers. For more information on Mazak’s products and solutions, visit www.mazakusa.com.

IRWIN Tools 2010 UTC Winner to Serve as Grand Marshal for Inaugural IRWIN Tools Night Race at Bristol Motor Speedway

BRISTOL, TENN. (Aug. 17, 2010) — Leave it to innovator IRWIN® Tools to toss an exciting twist into the mix for the NASCAR Sprint Cup Series’ most exciting race – the IRWIN Tools Night Race at Bristol Motor Speedway. In an unprecedented move, IRWIN Tools, a world-class manufacturer and marketer of professional hand tools and power tool accessories, won’t let the world know who the Grand Marshal is until just 24 hours prior to the race. The winner of Friday night’s North American Championship of the 2010 IRWIN Tools Ultimate Tradesman Challenge will be the race’s Grand Marshal, and will give the famous command, “Gentlemen, Start Your Engines.”

The IRWIN Tools Ultimate Tradesman Challenge, a skill-based competition that has travelled across the U.S. and Canada for more than 50 events, challenges professional tradesmen to perform a series of precise tasks—such as gripping, sawing, marking, clamping and drilling—in a race against the clock. A total of 23 local competitors won an all-expenses-paid trip to Bristol, in addition to an IRWIN tool bag packed with IRWIN tools and genuine Cat® footwear, to compete in the North American Championship of the Ultimate Tradesman Challenge on Friday.

In addition to having the opportunity to say NASCAR’s most famous words prior to the start of the race, the 2010 North American Champion will win a year’s supply of Cat footwear and a custom IRWIN Tools Mustang GT Premium Pace Car – the official pace car of the IRWIN Tools Night Race. He will also advance to the World Finals in March of 2011, again at Bristol Motor Speedway, where six tradesmen from around the world will compete to become the Worldwide IRWIN Tools Ultimate Tradesman. The tradesman with the top time will win the grand prize – a chance to win $1 MILLION!

“The Ultimate Tradesman Challenge is all about IRWIN’s passion for the professional tradesman,” said Curt Rahilly, VP of Marketing for IRWIN Tools. “IRWIN is serious about celebrating tradesmen who do their jobs each and every day, always reaching for greatness in all that they do. These are the men and women who build our dreams. They build life with their hands. And they keep the world running, when the things we depend on break down. For some people, it’s just a job… a means to an end. But for professional tradesmen, it’s often a calling. And it’s not just about doing their work. It’s about doing their life’s work,” Rahilly emphasized.

The IRWIN Tools Night Race weekend at the “World’s Fastest Half Mile” kicks off Friday with two practice sessions: one at noon and another at 2:45 p.m. Qualifying to determine the starting lineup is set for 5:40 p.m. Ryan Newman holds the track record of 128.709 mph. The inaugural IRWIN Tools Night Race on the .533-mile high banked oval gets the green flag Saturday at 7:30 p.m. Kyle Busch won last year’s race under the lights.

About IRWIN Tools:
IRWIN Tools manufactures and distributes a broad line of hand tools and power tool accessories including
VISE-GRIP® pliers and wrenches, MARATHON® saw blades, QUICK-GRIP® clamping tools, SPEEDBOR® wood drilling bits, STRAIT-LINE® marking tools, UNIBIT® step drill bits, and HANSON® taps and dies. IRWIN Tools is a part of Newell Rubbermaid’s global portfolio of brands. For more information, call
1-800-GO-IRWIN or visit www.irwin.com.

About the IRWIN Tools Ultimate Tradesman Challenge:
IRWIN’s Ultimate Tradesman Challenge is a global competition where skilled tradesmen perform a series of precise tasks in a race against the clock to “Grip It! Rip It! and Drive It!” Contestants first use IRWIN VISE-GRIP® GrooveLock pliers to remove two (2) pipe fittings from a qualifying channel (Grip It). He/she then uses an IRWIN square and pencil to mark three (3) lines on a standard 2” x 4” x 24” board, at pre-marked positions. Contestants then slide the board into a cutting position and securely clamp it to the work surface with an IRWIN QUICK-GRIP® XP600 one-handed bar clamp. Contestants then use an IRWIN Universal Hand Saw to cut the board on the line previously marked (Rip It). And finally, using an IRWIN SPEEDBOR® Max Speed drill bit, contestants drill two (2) holes in the board at the intersecting lines (Drive It), unclamp the board, place the clamp on the competition cart, and put the board in the qualifying channel. If the board fits accurately, the clock will automatically stop, and the challenge time will be noted. Speed; ability to remove pipe fittings; accurate marking; ability to clamp work securely; fast, straight cuts; and the ability to accurately drill holes are crucial to winning the challenge. The Ultimate Tradesman Challenge is a true test of on-the-job skills.

MOTOMAN ROBOTICS BEGINS NEW HEADQUARTERS CONSTRUCTION

DAYTON, OH (AUGUST 13, 2010) – Ground was broken today for Motoman Robotics’ new facility at the Austin Blvd/I-75 interchange (northwest corner; exit 41) in Miamisburg, Ohio. The new facility will serve as Motoman Robotics’ headquarters and main manufacturing facility for its North and South American operations.

The 1:00 p.m. ceremony was hosted by Mr. Steve Barhorst, President and COO of Motoman Robotics, a division of Yaskawa America, Inc. Additional speakers included Mr. Jay Tsuda, President of Yaskawa Electric (Kitakyushu, Japan); Mr. Gen Kudo, Chairman and CEO of Yaskawa America, Inc. (Chicago, IL), and Mayor Dick Church of Miamisburg.

Barhorst thanked the local governmental officials, Montgomery County, the City of Miamisburg, the Dayton and Montgomery County Port Authority, the Transportation Improvement District and RG Properties, among others, for all of their efforts and interests in maintaining Motoman Robotics’ operations in Ohio.

In addition, Barhorst recognized the cities of West Carrollton and Troy, Ohio for their extraordinary support of Motoman Robotics over the past 20 years.

Stealing the show was the Motoman® SDA10D robot. The innovative, dual-arm robot ─ otherwise known as Dexter Bot ─ donned a hard hat and turned the first shovel of dirt. Motoman executives and local officials also took turns breaking ground.

The new 300,000 square foot state-of-the-art office and production facility will combine the current West Carrollton, Ohio headquarters, along with a manufacturing plant and a warehouse located in Troy, Ohio.

“The new facility has been designed and will be built with a customer and employee focus,” stated Barhorst. “Our desire is to further enhance our customers’ experience while driving improved efficiencies to help us help our customers be more competitive. Our customers are why we are here today and are the key to our future. We owe it to our customers to serve them more efficiently and effectively.”

The new facility will house approximately 250-275 employees, with the plan to expand the employee base and facility as the company expands its operations. The 25-acre site allows for the building to be expanded by an additional 200,000 square feet to support this growth.

“We look forward to utilizing this expansion as soon as possible and being a catalyst for economic growth in the region,” added Barhorst. “We want to continue to give back to a region that has supported us throughout our existence.”

Construction will take approximately 10 months with an expected move-in date of June 2011.

About Motoman Robotics Division and Yaskawa
Motoman Robotics, a division of Yaskawa America, Inc., was founded in 1989 and has grown to become the second largest robotics company in the Americas with an installed based of approximately 30,000 units. Its products include robotic automation solutions for virtually every industry and robotic application, including arc welding, assembly, coating, dispensing, material handling, material cutting, material removal and spot welding operations. Motoman Robotics’ parent, Yaskawa Electric Corporation, is the world’s leading robot manufacturer with an installed base of more than 200,000 robots and is the world’s largest manufacturer of AC drives and motion control products, including adjustable frequency drives, servo amplifiers, servomotors, machine controllers and motion controllers. For more information, visit www.motoman.com.

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